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Download "Building A Bodgers Shavehorse (Complete Tutorial)"

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  • ruRussian
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00:00:00
[Music]
00:00:01
[Applause]
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[Music]
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hey guys how are you doing this is there
00:00:15
from zealot thoughts and I hope you're
00:00:16
having an awesome date so today I am
00:00:17
joined by a very dear friend of mine and
00:00:19
the old mates thiol how are you doing
00:00:21
recently zone natesan stuff if you've
00:00:23
been watching my channel for a long
00:00:24
period of time you would have seen that
00:00:26
in the very early days of my channel
00:00:27
from the point of recording this video
00:00:29
it's being roughly about four years look
00:00:31
at that he's been getting younger I'll
00:00:32
be getting older right
00:00:33
and so about three years ago is that a
00:00:35
video well went to a friend of mine Jo's
00:00:37
woodland in Kent in the Southeast of
00:00:39
England and I thought a chair making
00:00:41
course what ends up being in the middle
00:00:42
of a hurricane there wouldn't you love
00:00:45
that not literally a hurricane a
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pass-through about the day before I was
00:00:49
in a video like three years ago that was
00:00:50
a la summer I saw Neil and obviously
00:00:53
we've kept in touch it's been a very
00:00:54
well received video and now what I'm
00:00:57
here now is I'm in the county of
00:00:59
Shropshire which is in the West of
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England in the West Midlands and we're
00:01:02
right on the border with Wells and we're
00:01:04
in a place called Salford and we're more
00:01:07
specifically in Iron Bridge did you say
00:01:09
this is Coalbrookdale which is in Iron
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Bridge yes well this is a very historic
00:01:12
location now we're in their headquarters
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for the small woods Association which is
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an association in the United Kingdom
00:01:19
that doing an incredible amount of work
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teaches small word owners about various
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aspects of Management woodland and
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autocross that go with it primarily
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centered around Queen woodworking Neil
00:01:30
makes is what they're new boats is one
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of the primary teachers here but he's
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also a dedicated teacher in his own
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right now one caveat I will add in the
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future we'll be doing a video about the
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sensor itself is has got a various a lot
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of history behind it and it's an
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absolutely stunning location so I'm here
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today to spend quite a bit of time with
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Neil he's very kindly taking the time
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out to show the process from absolute
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star literal start to finish on how to
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make a shave horse and more specifically
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a budges pattern shave or there are many
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different models that are out there now
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don't worry if you're trying to figure
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out what that pattern is you will be
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seeing that as we move forward and
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actually the next segment we actually
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going to look at an example of what
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we're gonna aim to replicate so Neil is
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going to very kind of take the time out
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to show us in this video now a couple of
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things stress in this video as you can see from
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the timeline it's a very long video
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now that's necessitated in order to show
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every single step of the process and
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there are a lot of steps involved it's
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not a simple I am to make as such and
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there are few subtleties and nuances
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along the way and along with Neil's kind
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of experience of many many years we can
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hopefully partake to you some tips and
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techniques to start to finish on how you
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can make your own shape horse should you
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so desire so you can see obvious it's a
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long video that's necessary in order for
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other steps involved and for us to cover
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that properly the second thing I will
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add if you look in the description just
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below this video you will see a
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timestamp of all the different sections
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of the process of making a shape horse
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so if you want to jump to a particular
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section of this shape horse making
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process you could jump straight to that
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down below in the description so with
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your kind permission you'll yes what
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we're gonna do now in this next segment
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we're gonna look at an example of the
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shape horse we're gonna be actually
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building and then get on with the actual
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build from there working with a fresh
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piece of ash and I suddenly recently
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been felled so hope you enjoy the rest
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of this video
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your new Neil mopes is going to teach
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you how to make a bodger's pattern shape
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horse using hand tools and fresh wood so
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Neil this is a rough example of the top
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we're gonna build I know you said the
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one we're gonna build is slightly
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different but just to touch on this you
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mentioned is a specifically a bodger's
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pattern yeah and so can you spin what
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you mean by that well the Chilton Hills
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is a big area where the beech trees are
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and ran high wycombe particularly
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although there's other areas here there
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was a chair making industry as well so
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High Wycombe just for those watching who
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may not know that's just outside London
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isn't it's north of London yep and
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Trudeau mately beech trees beautiful
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area and there was a lots and lots of
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beat chair makers but we were working in
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that area and we're known as bages and
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this was a synonymous really to that
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sort of working it's quite a narrow
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space here and you can imagine it's just
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really for chair legs that they work
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with for draw knifing on to get them
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down to a roundish billet to be able go
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on to a
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onto a pole lathe so you can see it's
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three legs good for on even ground quite
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a stable process this one's a bit
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shorter this is really aimed more for
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children but with a bit of a longer body
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we'll make it a bit bit more yours
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I think so three legs two at the back
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wall at the front the angles that I put
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on are normally around about 25 degrees
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sloping outwards I'll do that pretty
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much on all my benches and make so
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that's an angle that I'm quite used to
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drilling into legs with so we'll have a
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body of ash the whole thing will be made
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of ash including the the wedge that the
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the upper ramp will be a little bit
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longer as well and then we've got a
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frame that comes off so we have a
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treadle on the bottom which is used with
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two feet so you sit across it and
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trapping a piece in you're actually use
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both your feet and pushing away trapping
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a piece of timber underneath so we've
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got the treadle we've got an adjustable
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height with a handle there and then
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there's the clamp up on the top which
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can be adjustable as well depending on
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what size piece of timber so it'll be a
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bit of an all-singing all-dancing
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perfect you have may see that because of
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this specific style is easier to
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transport is that correct yes that
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because the legs can come out the the
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top will come off everything comes apart
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so it'll all be in a kit form and the
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legs are just sitting to quite deep
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socketed holes or mortises there's a
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wonder twisted thing with this
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particular saw which I've not you seen
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before is the carve Singh I finished so
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it's a beautiful addition area which is
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a twist that I've put on because the end
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of the day if you're doing a lot of pole
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weight turning and you're sitting on a
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shave horse the worst thing you've got
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is something that's gonna really hurt
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your backside you want something that's
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fairly comfortable dope that's really
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why I put this
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scallops eating a lot of work involved
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in that but it will it can be done and
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it's perfect so this is the style that
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we're going to be working through and
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obviously it's going to be tweaked
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slightly the final version that we
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actually built yeah so was a next step
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of the process are we gonna now work
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with a fresh piece of ash in the tree
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was felled two days ago ash treat local
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material and we've got two parts of the
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bottle the lower part and the the next
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part above it the tree actually came
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from an area known as nege Hill which is
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approximately three or four mile up the
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hill from here and that was felled
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brought on site the next section that
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we'll be looking at we're going to be
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cleaving or splitting the main trunk
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apart to make the main body that'll be
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the first part and then everything else
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gets built off the board perfect so we
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move on to our section Nell then so Neil
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here's the beautiful piece of ash in
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question
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yeah felled locally only two days ago so
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it's really green still after some
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summer growth in it so this is part of a
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site where it's come from where it's
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been managed actively managed so there's
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a lot of trees that were planted about
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40 years ago plus and now they're being
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thinned and the wood comes here and we
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use its part the courses and also the
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firewood for beautiful pieces like this
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tend to get use direct for craft work so
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with this on the just so for the folks
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that are watching is a particular
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diameter they should be looking for when
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well this is probably a little bit on
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the large side for a shape horse but
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anywhere between 10 to 12 inches cuz
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we're gonna get a seats out of this bit
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here yeah this is where you're gonna be
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sat on this so we might just clean the
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sides up just to give it a a square to
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feel to it but predominantly it'll just
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be half a log and then it will get
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narrowed down where the the front end of
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the shake horses where the frame fits so
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but if you've got a nice large seat at
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the back that gives you plenty of room
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to sit on and sort of first step in the
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process is using the throat you say yep
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so we've got a fro here and the mall um
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if you look just basically there's a
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very small crack in the timber there
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which we're going to have to use and I'm
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not using the the fro to split it all
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I'm doing he's on one a mark where we're
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gonna be driving the wedges in so I've
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got something to aim to a nice straight
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edge okay see essentially just score it
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just scoring it's just putting a mark in
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that saw the old traditional the way was
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using axes a lot of people use axes and
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and also froze were used as well so it's
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really as do different traditions the
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other thing is I've got this mortising
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axe made by grants for Brooks but there
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are a lot of the companies who are
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making them as well and all I'm going to
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do now is just following that line it's
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in the back of the axe with a would
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never metal against metal in this
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particular case not where you've got a
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really good fight axe cut I would the
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wedges okay metal against metal because
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we're going to use a sledgehammer because they've been designed to do this
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hasn't so with this one associate you
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take that score a little bit deeper it
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yeah I'm just creating a crack now
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scoring it across the timber okay so now
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we've got a good crack in there I'm now
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gonna change tools and I'm gonna put the
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throwing them all away I'm going to find
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one of the wedges now that we've got
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here and there is one that I've set up
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that's got a thinner and finer point to
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it so this is also quite heavy duty
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wedges ah yeah there are they're good
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quality wedges you can see they've done
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a bit of work what we'll end up doing is
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we're going to put two in one about a
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third of the way in and another one a
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third of the way in from the other side
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and it's just basically we're going to
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we see a sonic yet now what I've got to
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try and do is follow the natural split
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of the timber it's following the grain
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basically that's what's happening so
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I've got one started there and I want to
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try and get one just below that on the
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other side it will go I'm just going to
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open this up so here the spit is running
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off yeah a little bit so what you do you
00:11:44
trying to bring it back it's trying to
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bring it back in a little and I think
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it's just the way the trees and growing
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and one of those things will just have a
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go we're going to drive a wedge into
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there now see how just naturally it's
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following the grain yeah it just wants
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to split that way so we're going to have
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to do what the tree tells us work with
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it see by driving that in these two
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wedges are falling out because we've
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opened the growing up in here it's
00:12:28
cracking as we go yeah
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no it's it's not as erst a straight
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ground a lot of light as you can see if
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you look down the length of the tree the
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tree is actually twisty
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so it's although it looks straight after
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it's been growing it's been twisting
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around for the light interesting so
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again until you open up the tree it's
00:13:04
very difficult to to read though and
00:13:07
this is what we've got somebody else
00:13:09
fell the I didn't actually fell this but
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so it was felled for me so I'm gonna
00:13:13
it's relaxed a bit now and I'm gonna
00:13:15
drop few more wedges you hear that
00:13:24
cracking okay
00:13:41
need to do how's your splitting it we
00:13:45
started off with two in the end and then
00:13:47
we put one here to open the cut up but
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because we've got this movement of the
00:13:51
tree twisting as we're growing the it's
00:13:55
causing us a bit of an issue but we'll
00:13:56
get around it then what we do is we
00:13:58
start working in pairs so we've got two
00:14:00
together and then I've just put this
00:14:03
third one in which is the one that was
00:14:05
here and we drop will drive these two in
00:14:09
and we can then remove this third one
00:14:11
out and then that can be brought forward
00:14:12
so you're working that safe oh yeah
00:14:14
basically yep so it's just working down
00:14:16
the tree as you can see the probably the
00:14:20
bottom of the cut is still connected so
00:14:23
we're going to have to at some point
00:14:26
really get into that and it might well
00:14:29
be with just after to the tree over and
00:14:31
work from the other side here they're
00:14:34
cracking that's we've not touch that for
00:14:36
a year four minutes you can still hear a
00:14:38
little as it's driving the the five as a
00:14:43
part you know just caught another one
00:14:48
just hear it
00:14:50
yep really just forcing those fibers
00:14:55
apart straps we'll need every see these
00:15:02
are fibers inside yeah this is just the
00:15:03
fibers of the grain holding together and
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they just split in all different
00:15:07
directions not a lot we can do about
00:15:11
that
00:15:12
we just have to sever the dam out and
00:15:14
it's okay at this end it's it's become
00:15:18
more fibrous referred to as a well this
00:15:28
is actually a mortising ax which has got
00:15:30
a long thin part head to it they the
00:15:34
strapping axes were actually a lot
00:15:36
longer than that but for the smaller
00:15:37
trees this is probably adequate enough
00:15:39
and this is designed to Cox's split the
00:15:41
yeah I was basically yes as I say this
00:15:43
one's desired for more to seeing cutting
00:15:45
out mosses made by grants for Brooks but
00:15:47
for this particular application this is
00:15:49
it's a good tool as well been a long
00:15:51
thin axe head for getting into the sort
00:15:56
of splitting those straps that we've got
00:15:58
inside there's stuff to be a bit a wedge
00:16:03
here so the goal here an instruction
00:16:07
with fibres basically yep that's it so
00:16:10
there's one in there which and I'd just
00:16:19
take it up here I mean on over got some
00:16:21
straps here today but you see all these
00:16:23
here were just that side we've got two
00:16:32
wedges trapped in that end you see now
00:16:34
good from this side here how really
00:16:37
twisted that timber has been grown just
00:16:40
one of those things well so what's the
00:16:44
tool that you're using to turn right
00:16:45
this is a lot as a PV so basically it's
00:16:48
a hook on one end and there's a rough
00:16:51
portion here and I can rather than us
00:16:53
rolling and twisting hot back I can
00:16:56
actually just leave it quite simply
00:16:59
/ outside and you can now start to see
00:17:04
where the crack all the strapping is
00:17:06
really opening up yeah it's quite a
00:17:13
strange tree in that respect
00:17:15
oh well what I'm going to do now we've
00:17:18
got basically a wedge starting here
00:17:23
sorry a cut start in there because we've
00:17:26
got the wedges to the other side so now
00:17:39
you basically separate the fibers it
00:17:41
yes that's it this happens but it's all
00:17:44
well won't strain this is what you're
00:17:48
getting with so much is it's the just
00:17:51
the just the way it's grown out there in
00:17:53
about see how it's split and split
00:17:56
there's really not follow the grader so
00:17:58
all well though what I'm going to do is
00:18:00
now I've just severed that one I'll try
00:18:03
and put another wedge in this side this
00:18:09
is going extremely bad doesn't yeah it's
00:18:12
a spiral all grown and bodies would I
00:18:16
just turn this into firewood to be asked
00:18:20
but this is this is dying to what you
00:18:23
get with unmanaged timber
00:18:37
so let me just check that on its side
00:18:42
yeah and you can see now how badly
00:18:49
so as we motion there's a twist isn't it
00:18:52
quite a skier on this one so what we've
00:18:56
now done Sonos a juke joint space and we
00:18:58
put it on two to three foot to two
00:19:01
bearers basically and what we want to do
00:19:03
is we're going to ping a chalk lie on
00:19:07
this edge down here
00:19:09
okay I'm gonna then put a vertical line
00:19:13
we're gonna wax off the worst of the
00:19:16
Timbers who have got a dead flat so what
00:19:19
we'll end up doing is we're putting
00:19:20
notches in it like the old timber
00:19:22
framing skills we'll put a bit of a
00:19:23
notch in and then we can knock off the
00:19:26
box and then we'll use a a broad axe to
00:19:29
clean up the surface so it is socially
00:19:32
giving us a flat edge - a flat edge yeah
00:19:34
and so the way you've held these in
00:19:36
place this is quite interested I'm not
00:19:37
seen this before so what is referred to
00:19:39
as Imber dogs they're basically if you
00:19:41
have a look this one's got a a flat
00:19:44
which goes in line with the grain
00:19:46
running in the tree here and then on the
00:19:48
other end this actually got a flat in
00:19:51
the opposite 90 degree direction so it's
00:19:54
actually hitting the grain in that
00:19:56
direction to you you're not going
00:19:58
against the fibers you're just driving
00:20:00
into in line with the fibers I see
00:20:02
that's quite solid you look at that last
00:20:04
never seen this before
00:20:07
timber framed houses were build exactly
00:20:10
like this they would have cleft a big
00:20:12
oak tree and traditionally there would
00:20:16
have been pits on but originally they
00:20:18
would have been cut out with just acts
00:20:20
and lines like this and also the hammer
00:20:24
you use in this is a these are made in
00:20:27
Birmingham or word I'm not I think the
00:20:29
company's still going and made by a
00:20:32
company called Thor which is based in
00:20:36
Shirley this one was made in Birmingham
00:20:39
so there it's got a leather there's two
00:20:42
rawhide leather faces with a cast iron
00:20:45
head and an ash handle never seen it
00:20:47
with a lever thing yeah that they get
00:20:49
different size some you get copper
00:20:51
the end sum you get plastic in the end
00:20:52
some that they're all different
00:20:55
applications for different crafts and
00:20:57
jobs but this one's got a great four
00:21:00
they're actually doing similar framing
00:21:02
because you can strike a chisel without
00:21:07
damaging the end with this leather face
00:21:09
and these are replaceable
00:21:10
first thing yeah not quite wait they
00:21:15
come in different weights as well so
00:21:18
this wasn't well is this size reference
00:21:21
you can get number ones number two's
00:21:22
number three's and before so they're
00:21:23
basically in axes and pounds so that's
00:21:26
what they were referring to but the
00:21:29
largest one I've got of these is
00:21:30
probably about a three pound head wowza
00:21:33
yeah and some of the big slicks and
00:21:35
chisels that I've got you just need to
00:21:37
be able to drive it in your way if I can
00:21:39
help it and driving those into the grain
00:21:48
and you can see that is quite solid and
00:21:52
they're easily removed you just tap it
00:21:53
mags and where you go so a good way of
00:21:59
locking in timber you just have to keep
00:22:01
make sure that you've got them locked in
00:22:04
properly when you're accessing
00:22:05
traditionally they'd have had somebody
00:22:08
stood on top of these logs but because
00:22:09
this is quite thin and it's right on its
00:22:11
edge anyway we're gonna have to do a
00:22:13
slightly different method so using a
00:22:20
chalk chalk chalk tape basically just
00:22:22
called chalk line and what we're going
00:22:25
to do is we're going to ping a line down
00:22:26
that there's a reference point
00:22:28
you can see from here there's a big
00:22:30
chunk that's got to come off in effect
00:22:32
to create a flat bed and there's several
00:22:36
other tools that we're going to be using
00:22:37
to to make that so I'm just guiding
00:22:41
myself to where that is there and you
00:22:44
can see down the length is quite a bit
00:22:46
of a chunk of timber it's got to come
00:22:47
off and we're going to cut little axe
00:22:50
cuts into this and then strike them off
00:22:52
okay so what I'm going to do there is
00:22:57
just hold that pull it tight and then
00:23:00
we're going to ping it like so we've
00:23:03
created ourselves a lines here okay
00:23:06
we've set it up on these bearers haven't
00:23:09
we yep okay we've got our timber dogs on
00:23:14
what we're going to be using is we're
00:23:16
going to create some V channels into
00:23:18
this so basically they'll be cut out
00:23:22
like so there'll be another one in there
00:23:25
[Music]
00:23:27
like so and that's basically what we're
00:23:29
going to be shopping at and then with an
00:23:33
axe we'll come down and we'll take these
00:23:35
bolts off to create a a straight surface
00:23:41
won't be quite rough but that's what
00:23:43
we're going to do I'll do that all the
00:23:44
way along where we need to following
00:23:46
that blue chalk line and then from it so
00:23:52
if you look at it from a side view or
00:23:54
top view down so here's the log resting
00:23:58
on the bearers okay like so and if you
00:24:06
have a look we're going to be cutting
00:24:07
notches like this looking down from the
00:24:10
top just a single forest axe really
00:24:14
accentuate the rights a lot of stock
00:24:16
cuts so now that haven't set one massive
00:24:18
slice off yeah you're just controlling
00:24:20
it by taking and then what you can do is
00:24:22
you can take each and avenges your
00:24:24
little section off at a time
00:24:27
perfect okay so you go then you've got a
00:24:29
flat surface or reasonably flat surface
00:24:33
then we'll go into the broad axe and
00:24:34
then we'll start to clean it up and
00:24:36
that's all done on that that situation
00:24:38
so then what we've got then is take that
00:24:44
off then as we what we've got then is
00:24:48
we've got the log on its side nice and
00:24:54
flat on the bearers I've got our timber
00:24:58
dogs in yeah and what we're going to do
00:25:01
is then there'll be a broad axe that
00:25:03
will come down the surface with a
00:25:06
cranked handle like so we'll be chopping
00:25:09
it down sideways to take off even more
00:25:12
surface of the timber and then we can
00:25:16
then get a nice smooth finish once
00:25:18
you've got that we can then make a mark
00:25:20
down the middle and then start to work
00:25:21
out the real true body sighs perfect
00:25:24
okay so you've marked a vertical line
00:25:29
just on the edge yeah so basically you
00:25:32
go either get a level or you plumb line
00:25:34
it and so that's so you've now got a
00:25:38
nice vertical line that you're going to
00:25:40
cut to so so here on top you've now
00:25:43
carved the a couple of notches and we
00:25:45
would go all the way down following that
00:25:47
vertical line on the end to a point
00:25:50
where it meet metres out and you can see
00:25:52
what's happening because of the wind
00:25:54
we've got to do on the top we're cutting
00:25:56
away here but on the bottom of this end
00:25:58
if you come round on look at the end of
00:26:00
this then you'll see that it's a bit too
00:26:04
good boy is on the other side right so
00:26:07
we're going to have to chop out at the
00:26:08
bottom you can see the wine down the
00:26:10
length and we're just going to use the
00:26:14
tree to its advantage now this is where
00:26:16
we're going to start working it so these
00:26:18
are the fees that you've basically
00:26:19
chopped into yep and then from here
00:26:23
you're not use and then we're gonna once
00:26:25
these all done then you're going
00:26:26
sideways basically yeah so what you
00:26:28
would do is you'd sort of be careful how
00:26:32
you stand you don't want to be leaving
00:26:34
your leg over that side because you miss
00:26:36
bang you could come into it there are
00:26:38
some guys that will
00:26:40
we'll stand over the top or you can
00:26:42
stand like this but if you glance off it
00:26:44
will come into you so you've got your
00:26:46
route so I always try and stay on this
00:26:48
side of it that's right mm-hmm and you
00:26:51
can see I'm just going to now stop
00:26:58
knocking off the timber because you put
00:27:05
that v-shape in we're now starting to
00:27:08
shape it I'm not going to get too
00:27:10
particular this axe because I'm going to
00:27:17
use a broad axe a little bit later that
00:27:19
you'll clean all this off all I'm doing
00:27:21
is I'm removing waste so this is quite a
00:27:28
small axe really it's a little forest
00:27:29
that's I mean the other axes I've got
00:27:34
I've got six and seven pounders oh well
00:27:37
felling up season these probably for
00:27:40
that job do the job you can see so
00:27:52
obviously we're focusing strict on hand
00:27:54
tools but just just to for the purposes
00:27:57
of the video and kind of like
00:27:58
documenting this this is someone
00:28:00
obviously if you were using power tools
00:28:01
you would use a chainsaw as well want
00:28:03
you to do these exact same stock cuts
00:28:05
with a chainsaw it's it's said that you
00:28:08
can actually it's 10 times 10 month days
00:28:12
work is basically grab back by using a
00:28:15
chainsaw as against an axe right so I
00:28:18
remember going back years ago I was
00:28:20
involved with a log boat and that was
00:28:22
the sort of timings that they were
00:28:24
working on so for every one day that you
00:28:26
work with the chainsaw it would be 10
00:28:28
days as an axe so this is obviously just
00:28:31
for demonstration purposes yeah
00:28:33
associative so we've done the to stop
00:28:35
cuts there with the with the with the
00:28:37
axe work and we could carry on and do
00:28:39
that all the way through not a problem
00:28:41
I'd quite happily do that but but for
00:28:43
other safer just for purposes say we can
00:28:46
speed up the process by putting in some
00:28:48
notches with a chainsaw and because
00:28:51
we've got that
00:28:53
line here which is giving us that
00:28:55
vertical we're going to create that
00:28:56
coming all the way down I'll be coming
00:28:58
back with a broad ax later on to finish
00:28:59
it off and clean it off not sure so all
00:29:02
I'm doing is just speeding up the
00:29:03
process I'll just get myself kitted up
00:29:06
this is a cordless chainsaw recent
00:29:09
purchase and it's great because it's not
00:29:13
as noisy great from environmental areas
00:29:16
triple-s s eyes that we've got around
00:29:18
the country now we are actually
00:29:20
advocating the use of these so what SSI
00:29:22
refers to the de category which it falls
00:29:24
into yeah well situs of Scientific
00:29:27
Interest through my actual site the
00:29:29
Scientific Interest to give it its full
00:29:30
title and a lot of these areas now
00:29:33
because of the flora and fauna in them
00:29:35
we can't be using chainsaws that are
00:29:39
well basically promoting you know
00:29:41
poisonous gases and and oils into the
00:29:45
environment so again there's pros and
00:29:49
cons with this you're not going to get a
00:29:50
really high rated chainsaw but they're
00:29:52
there ok anyway just get kitted up and
00:29:55
we'll do a little bit of cutting
00:30:29
you're not fully there we go
00:30:33
still some fibers to be had so we've got
00:30:42
two bearded axes or ones more like the
00:30:46
old Kentish style pattern that's sort of
00:30:50
big open broad axe but it's this
00:30:51
slightly year it is sided the only
00:30:55
problem is with this is I I pick this up
00:30:58
some time ago but the handle isn't
00:31:00
tanked can you see the difference in the
00:31:02
handles yeah yeah so using this one
00:31:08
you're gonna knuckle yourself or catch
00:31:11
your knuckles quite a lot so I always
00:31:13
try and show you that buying second hand
00:31:15
tools isn't all nice head don't get me
00:31:18
wrong but the handle isn't quite fitted
00:31:19
right right so but it would still cut a
00:31:23
certain amount this axe so if you can
00:31:26
see it's got a can't handle so the
00:31:29
handle is slightly offset great for if
00:31:32
you're right-handed side axe so as the
00:31:35
blade hits the timber your handle is
00:31:38
away from the the actual cutting line
00:31:40
and see that interest I never knew that
00:31:42
about a hurdle yeah so always bear in
00:31:45
mind when buying a large bearded if you
00:31:48
got one second hand to look at just be
00:31:51
aware that which way the handles go the
00:31:52
handles going right so this is where you
00:31:56
can stand over the log and we're going
00:32:00
to be cutting trying to cut down to that
00:32:02
line as best as possible just coming up
00:32:12
towards you can rosette so just
00:32:34
okay no we're just smoothing it off this
00:32:39
is where the other end of the log isn't
00:32:41
quite right so we can still work on that
00:32:48
you see actually cutting across the
00:32:50
grain which works really well what one
00:32:56
thing what you're doing out here what
00:32:57
did I forgot to discuss and obviously
00:32:59
for the folks that are watching so
00:33:00
obvious in this particular instance
00:33:01
we're using ash you know more the other
00:33:03
good wood that people could use to kind
00:33:07
of well with ash a boss it's pretty much
00:33:08
anything you can get old off it's a
00:33:10
biased I mean I've made Shay bosses in
00:33:13
oak in ash in Sycamore ash is a bit more
00:33:19
residual strength in it Sycamore can be
00:33:21
quite weak birch I'd steer clear it off
00:33:23
is too soft but the heads really want to
00:33:28
be using the dumb heads which we're not
00:33:30
talking about but if you use - it's got
00:33:33
a lot of residual strength you know they
00:33:34
used to use the morris - the travel is
00:33:37
on the back well those were all Ashford
00:33:38
framed very very strong some of the
00:33:41
other car makers that use ash think
00:33:43
Morgan their frames were made from ash
00:33:46
so I ideally you want to use the
00:33:48
heartwood basically yes a good hardwood
00:33:50
oak is really heavy but you sweet
00:33:54
chestnut you can use but that's quite
00:33:56
soft but it still make good shave horses
00:33:59
the end of the day it's a tool that
00:34:01
you're using and you just have to
00:34:02
regularly maintain what happens in the
00:34:04
ice in the woods it's the legs that get
00:34:06
really badly rotted so you've got to be
00:34:10
aware under a shelter you're okay but in
00:34:13
the woods it's the it's the moisture
00:34:15
coming up into the ground which is going
00:34:17
to rot off so the beauty is is if you
00:34:19
don't fix the legs but have a deep deep
00:34:21
seat like this and the legs will just
00:34:23
sit in it with it with the mortise and a
00:34:26
year and basically those you can replace
00:34:28
with yeah and then you can just replace
00:34:30
those as and when you need to
00:34:45
so we're just looking at the length so
00:34:47
this is five and a half eight this one
00:34:49
yeah just over yep
00:34:51
just over far enough so this will be
00:34:52
marked off halfway so you've done from
00:34:54
that end to two back there
00:34:57
nice and then we can be using this for
00:34:59
other parts of the you know we can
00:35:03
cleave that up but uh because it's a
00:35:05
wider bit down there we can keep that
00:35:07
for the seat and then we can clean this
00:35:09
up and this will be the body but what
00:35:11
will happen now is we when we finish
00:35:13
cleaning this off I will then take the
00:35:16
dogs off and we will then get a mark up
00:35:19
a central line down it and we'll then
00:35:23
measure about seven inches across that
00:35:26
we three and a half inches either side
00:35:28
of that central line and then we'll cut
00:35:30
that out as well now ideally I'd have
00:35:32
liked to have split that will click left
00:35:35
it off but because of the the wine did
00:35:37
it I'm not too sure we're gonna get
00:35:40
anything out of it but we'll give it a
00:35:41
go even if I make a cut in the right
00:35:47
point we'll do it that way so largely
00:35:52
this is pretty pretty level isn't it
00:35:54
this at the moment they're in everywhere
00:35:58
but it's pretty much straight for the
00:36:00
purposes that I want for this particular
00:36:02
time we're going to be doing some other
00:36:03
cleaning up with other tools yes pretty
00:36:11
much there right so what we're gonna do
00:36:13
now is I'm gonna ask you to basically
00:36:20
with the PV lock it and then hold it in
00:36:24
place as I take these off perfect so
00:36:27
what you're gonna do is just hold that
00:36:28
up and I'm gonna remove these
00:36:40
so and you're going to lower that back
00:36:42
there and gently try not to process it
00:36:48
wonderful
00:36:51
so what we're going to be doing now now
00:36:53
we've got it lying down we're going to
00:36:55
be chalk lining a central point all the
00:36:58
way down the timber and bearing in mind
00:37:01
we're going to be cutting this down to
00:37:02
five foot so the end piece will get used
00:37:05
for parts on the the rest of the frame
00:37:09
so we're now going to just make sure
00:37:12
we've got this centralized and I'm just
00:37:15
saying it's round about 11 inches so
00:37:17
that'll be five and a half they're
00:37:19
important when you measure at this
00:37:20
points to discount the box isn't it
00:37:22
discount the bark yeah completely and
00:37:24
oscillates the actual timber bear
00:37:26
anymore we are going to cut a little bit
00:37:27
this off to put a chamb fur on the ear a
00:37:29
sidewall on it anyway so it's not going
00:37:32
to be that with the same applies down
00:37:35
here we know that's a five-foot roughly
00:37:37
there and we said that's ten and three
00:37:40
quarters and make that five and through
00:37:44
three eighths so that's the central line
00:37:46
there so if you can hear it if you'd
00:37:59
like to just come and get us a hand with
00:38:00
this just ask you to hold that on at
00:38:05
that point their website okay
00:38:16
so we're over the the pencil line and
00:38:20
I'm just going to night ting that that's
00:38:23
given us a central line all the way down
00:38:28
so this is all what's up Daniel yep
00:38:31
now what we're going to do it's from
00:38:34
that central line we know we're going to
00:38:36
have a seated area up around this area
00:38:40
and I'll probably come back down about
00:38:42
18 inches or so that's just going to be
00:38:45
a rough measurement so that'll be your
00:38:46
seated area which we're going to
00:38:49
creates saddle effects mm-hmm
00:38:52
and then from there on in what I'm going
00:38:56
to be doing is taking three and a half
00:38:59
inches as a central point we're going to
00:39:02
mark up seven and on the outer edge
00:39:06
there okay you see the two marks you've
00:39:09
come in how much you know that's that's
00:39:11
I've taken going off the central line
00:39:13
the blue line yeah where the three and a
00:39:17
half inch mark is I'm going to go three
00:39:18
and a half inches that way and three and
00:39:20
a half inches that way so it'll be seven
00:39:22
and obviously a nor there so we've
00:39:25
gotten we're now going to have a body of
00:39:26
seven inches in width which is quite a
00:39:29
wide one we could bring it down to six
00:39:31
so that'd be three the side which is
00:39:34
quite an you know but you're not going
00:39:36
to get much of a piece of wood in there
00:39:37
so we're going to go for seven okay
00:39:40
bit of a compromise you could go even
00:39:42
wider but then you're gonna have a
00:39:43
really heavy body mm-hmm so we're going
00:39:46
to be got we've got to play play around
00:39:49
with the design and I'm gonna do the
00:39:51
same down this end here so we've got
00:39:54
three and a half so you know that's
00:39:56
roughly where the outer edges and seven
00:39:59
there so we've now got two lots of lines
00:40:03
know what I'm going to do is ping those
00:40:04
lines again I'm going to ping no there
00:40:11
we go so now you can see we've got a
00:40:14
nice straight line then there's a reef
00:40:18
cat this central monitor give you the
00:40:20
central point to work out from yeah then
00:40:22
the alt two lines are where obviously we
00:40:25
have the seating area here yeah on this
00:40:27
bottom section and then but here it's
00:40:29
gonna be brought into so basically what
00:40:31
we're going to be doing from this here
00:40:32
we're going to be cutting this in yeah
00:40:34
like so now we're going to create this
00:40:37
saddle defect on here
00:40:39
and then this is and then I'll be down
00:40:41
to that line and we'll cut that end off
00:40:44
there okay and that will be used for the
00:40:48
other part of the frame so we've cut the
00:40:54
end bit off yep what I'm gonna be doing
00:40:57
now is although this has got to have
00:41:01
some further work on the top
00:41:02
we have got to make a right angle cuts
00:41:04
to create a side part to the to it and
00:41:10
I'm just going to put a mark like so and
00:41:12
then another mark gently there and what
00:41:17
I'm just going to check and how parallel
00:41:21
that is that's seven and that's just
00:41:23
over seven I suspect one of these is
00:41:27
just like the a
00:41:38
just like that but it gives us a little
00:41:41
bit to work out so now that we've
00:41:46
obviously taken the size of this off
00:41:47
we're starting to look at the actual
00:41:49
shape now of the young of the Shay force
00:41:52
so what you've done you've actually
00:41:53
elevated the height Avenue photos which
00:41:57
is great for The Cider big side acts
00:42:00
that we were using or broad acts to
00:42:03
clean the sides off there'll be a lot
00:42:08
more work to do on the tops of these yet
00:42:09
so we've just got it to a rough level
00:42:11
I've got other tools that we're going to
00:42:13
be using on this so we've raised it up
00:42:15
to a height we've got these timber dogs
00:42:18
backing on these high benches and that's
00:42:20
quite stable okay the next thing we're
00:42:23
going to work on is the the actual
00:42:25
saddle of the the shave horse and if you
00:42:29
we sort of refer back to your old one
00:42:31
behind it you can see the sort of
00:42:36
addition to it you can lay to day add a
00:42:40
little back to it as well and there's
00:42:42
all sorts of things going on and just to
00:42:44
recap you you yeah so you don't need the
00:42:47
the depth of these this ain't up to this
00:42:50
line here
00:42:51
yeah and then at the back here we can
00:42:53
have a flat platform that could attach a
00:42:56
vise if so needed you could use this for
00:42:59
for drilling on all sorts of things a
00:43:02
bit multi-purpose a bit multi-purpose
00:43:04
it's your black & decker of the back in
00:43:06
the day and it's so that's what it's it
00:43:08
that's what it is really in effect and
00:43:11
now what we're going to do is we're
00:43:12
going to dig out using an adze the shape
00:43:16
of the of the seat or the the saddle and
00:43:20
basically we're going to scoop it down
00:43:22
so when you're sat on it your legs come
00:43:24
down the side of either side of it and
00:43:27
referring back to the old one it just
00:43:28
gives you that nice comfortable shape to
00:43:31
sit in so if you're sitting in these all
00:43:33
day it becomes quite a you just got a
00:43:36
flat seat it isn't a very pleasant way
00:43:38
of working on my shave horses I tend to
00:43:42
put a shape skin or something on it
00:43:44
anyway just to give it a bit of added
00:43:46
comfort
00:43:48
again on adapted shave horses I've seen
00:43:52
like the chairs for the Windsor chair
00:43:55
saddles you know they obviously host
00:43:58
fitted on so you can actually have quite
00:44:00
a thin plank and with the seats it sat
00:44:02
on to it but this is a slightly
00:44:04
different type because we're just making
00:44:05
it out of a straight log oh we have to
00:44:08
work with that so digging out the the
00:44:14
shape of the seat so very mine we've got
00:44:16
to be going downhill with it and we'll
00:44:18
be working in slightly different
00:44:19
directions so what I'm going to be doing
00:44:22
is just chopping out starting we could
00:44:28
have done this with a slightly bigger
00:44:30
it's just this is what I've got here we
00:44:32
made today small hand adds and then I'll
00:44:36
have got some bigger bolster our lads
00:44:39
this we're not going to be going to do
00:44:41
with it
00:44:42
and once I've got a bit of a I'm going
00:44:46
to come round that side of you
00:44:49
but if you want me to work on this side
00:44:50
said and then you can see what's
00:44:52
happening I can come across brain so you
00:44:54
bouncing around a little bit so be
00:44:57
careful here so just starting it off
00:45:02
little cuts are with a bowl and then you
00:45:05
can work across brain so pushing for you
00:45:10
if someone watching it doesn't happen
00:45:12
out there another toilet could be well
00:45:16
you could work it out with the I suppose
00:45:18
an axe and then if you've got there I
00:45:22
say Stephens spoon knives you could
00:45:24
probably shape it out if you've got a
00:45:27
saw you could cut out so much and knock
00:45:29
off the shape and then work it with it
00:45:31
with an axe you there is ways and means
00:45:33
of doing that
00:45:34
what would the gouge work a gag should
00:45:36
work equally as well a big if you've got
00:45:38
a big gage you know an open a slight
00:45:41
hammer with that that would work equally
00:45:43
as well I mean I've just got an hour's
00:45:44
it's just really a gauge with the handle
00:45:47
the largest handle on isn't it an effect
00:45:50
see how I'm just going across the grain
00:45:55
and I'm working up to that midpoint line
00:45:57
now I'm just going to work back we're
00:46:00
going to get quite deep here at this
00:46:02
point along here and then it's going to
00:46:04
come up quite to a shallow point so that
00:46:08
will be sitting in like a saddle in
00:46:10
effect on any edges catching our legs so
00:46:17
though we've got this edge here this
00:46:19
will be quite rounded so it doesn't
00:46:25
touch the underneath of our leg just
00:46:30
rough marking I didn't I work by sight a
00:46:32
lot on my stuff so you just took the
00:46:34
ergonomics of the back of seat though
00:46:36
yeah yeah so you it will be a bit of a
00:46:39
depression there yeah both your butt
00:46:41
cheeks will sit in there and there'll be
00:46:42
a slight raise as a crest in here but
00:46:46
it's just going to be enough for you to
00:46:48
get a nice seat and not feeling too
00:46:52
sustainless you know in a very
00:46:54
professional manner would it be a
00:46:57
difference with the women and men when
00:46:59
it comes to the shape another say would
00:47:01
you say well each seat should be made to
00:47:03
the individual person that's the key
00:47:05
thing and yes H indeed if are in the
00:47:09
world
00:47:10
each seat will be different so if you're
00:47:12
making your own you really want to be
00:47:14
sitting on it and just say how it
00:47:15
doesn't feel quite right let's take a
00:47:17
bit more out of that though it's just
00:47:19
you know you'll get a basic shape where
00:47:22
most people will fit in but some people
00:47:24
will want it slightly different to
00:47:25
others and I I would just urge anybody
00:47:28
who's going to make one is to sit on it
00:47:30
and just sit on it for a short while get
00:47:32
the main roughing out done sit on it
00:47:35
think yeah that's got to come out a bit
00:47:36
more you may find this edge all this
00:47:38
edges - he's not rounded enough so
00:47:41
you'll need to take more out of that
00:47:48
really just taking that edge right over
00:47:56
and we're just going to ran that edge
00:47:59
right off and all this is all this edge
00:48:03
here will we get taken off anyway with
00:48:08
it with the other tools here it's going
00:48:11
to be a bit more of a depression coming
00:48:12
out there's quite a bit more to come out
00:48:13
of this bit yet in terms of what I think
00:48:27
this would take for any mine we've had a
00:48:29
bit of a problem with the splitting or
00:48:31
cleaving of this timber anyway because
00:48:33
of the year the wind on it I would have
00:48:36
thought somewhere in about two days you
00:48:39
could have most of this made mm-hm
00:48:41
so there's a you don't necessarily need
00:48:44
to put a saddle on it you could have a
00:48:46
really nice just a piece of eternal
00:48:50
that's just got a flat bottom to it
00:48:51
hasn't got to have a saddle like this
00:49:08
sown it's got a lot of it roughed out
00:49:10
with the adds so what are these are
00:49:13
tools over here these are these are all
00:49:16
in shades or scopes as some people might
00:49:20
call them and we've got various ages of
00:49:24
score from these older versions which
00:49:27
are probably Cooper's tools I would have
00:49:29
thought and you see the different curves
00:49:31
and shaves shapes to them these are more
00:49:35
modern made ones we've got a flatter
00:49:37
surface here which is quite a good for
00:49:40
chair making and I believe that's the
00:49:42
German made version this one's made by
00:49:46
rails and friend of mine he makes and
00:49:50
manufactures this so basically they are
00:49:52
just curved draw knives mm-hmm so like
00:49:56
you would with a flap draw knife you
00:49:58
draw them towards you so if I sort of
00:50:02
removed the ones I'm going to use the
00:50:04
more modern ones these tight curves are
00:50:06
very good for getting in the the edges
00:50:08
in here
00:50:09
see and we may just use that to finish
00:50:12
off the seat but for predominant Li I'm
00:50:15
going to be using these two over here to
00:50:17
remove the timber and start with the
00:50:24
flatter version one which is basically
00:50:30
say your stand and you'll pull the the
00:50:33
tool towards you what you're aiming for
00:50:34
is a nice thin shaving I'm just going to
00:50:37
take the high spots off and we're just
00:50:39
trying to make it smooth all the way
00:50:41
through so it's just a very nice green
00:50:56
timber it's it's quite easy to work now
00:50:59
you can see why the deeper curves are
00:51:02
obviously useful that nice flat blade
00:51:04
there is a slight curve on that but I
00:51:06
can't quite get in to that curve in
00:51:11
there and over here it will be quite
00:51:14
quite difficult to take off the and
00:51:23
they've also got be mindful of the way
00:51:24
the grains right that's been going
00:51:27
downhill and across the grain see if I
00:51:30
cut back that way we're cutting up into
00:51:32
the grains is just gonna flare up it was
00:51:34
a bit like spearing carving just got to
00:51:36
be aware of which way the knife is
00:51:39
running with the grain no we're working
00:51:43
it down this is just a tool to get it
00:51:45
flattened down we're going to be using
00:51:47
other tools like a Travis you yes we
00:51:56
could get into a chair making territory
00:52:00
and get it really finally finishing
00:52:02
that's up to you but it's a working tool
00:52:04
this at the end of the day so this is a
00:52:10
more tightly curved yeah this is a
00:52:12
tighter curved and shaving I'm just so
00:52:16
what you're buying these how do you know
00:52:18
think the curvature what kind of
00:52:19
reference points are looking for janessa
00:52:21
so go to a website and it's
00:52:23
well it's individual makers are making
00:52:25
them as they see fit
00:52:27
I mean obviously the German made version
00:52:29
over there I'm just I can't off the top
00:52:33
of my head to actually think who makes
00:52:34
that one they will find out this one he
00:52:37
doesn't see rails and this is his style
00:52:38
of chair making I expect he's been to
00:52:41
several makers and they've come up with
00:52:42
this version which is not too dissimilar
00:52:45
so the Cooper style curve yeah you see
00:52:50
that that's almost the same shape this
00:52:54
is obviously a Cooper's tool Cooper's
00:52:56
barrel making is that yeah this is more
00:52:59
for chair making so it's a flatter tool
00:53:02
and this is probably quite good makeup
00:53:05
for for most chair makers things this is
00:53:09
quite a tight curve in here cuz the way
00:53:11
of the shape that we're working so I
00:53:12
think that it's a combination of the
00:53:14
Cooper style score and in shape is
00:53:22
useful for this tool and you'll see
00:53:26
later on that I've got the tip traverses
00:53:30
of different grades there's a a number
00:53:34
six and the number four which is
00:53:35
predominately what I use on my chair
00:53:37
making and the number six should out
00:53:39
adequately work this really big
00:53:45
territory so these kneel what is you've
00:53:57
got in your hands oh well these are some
00:53:58
tools I've made of their Travis's I'll
00:54:01
have the blades made up by a local
00:54:03
blacksmith some of my early ones were
00:54:06
made by Ben Horford but these have been
00:54:10
made up by another guy called Richard
00:54:12
Weaver he made up the metal work and
00:54:15
then I've come up with this sort of
00:54:17
shape which sort of sits in a hand very
00:54:20
well they're basically like a curved
00:54:21
spokeshave but they're curved in not
00:54:25
only in that direction but also this
00:54:27
direction slightly again a bit like a
00:54:29
spokeshave this one's a number six which
00:54:32
is the deepest curve this one is a
00:54:34
number four slightly shallower
00:54:36
and I've got others all the way down to
00:54:38
zero which is a flat flat version and
00:54:42
basically how we use these is making
00:54:45
sure the blade is obviously a way from
00:54:47
us and we'll hear you know I'm just
00:54:49
cleaning up the top of this I'm just
00:54:56
pointing the way the grain and I know
00:55:00
that the grain is here is running up to
00:55:02
me so you can see in that spiral the
00:55:04
grain has changed even though we're
00:55:06
trying to put a flat so that the grain
00:55:07
is coming up this way here and here it's
00:55:10
moving that way so I just like be really
00:55:13
conscious of its way the grain runs in
00:55:15
both ways doing it just flat yeah just
00:55:48
I'm following the grain again as I
00:55:51
mentioned before the grain outside is
00:55:52
coming this way the grain this side is
00:55:54
coming this way so it's obviously as its
00:55:56
twisting around the tree that movement
00:56:00
that wind in the tree see how much
00:56:02
easier that was really working with the
00:56:05
grain that way now if I just come back
00:56:07
round this way and I'll work the
00:56:08
opposite direction you see how it's just
00:56:11
pulling up mmm that just shows you've
00:56:14
got to work with the grain so for those
00:56:17
watching that maybe don't have this
00:56:19
particular tool could they use just a
00:56:21
normal plane yeah normal plane is fine
00:56:23
but what this is doing is putting a
00:56:24
little scoop a cutter curved and you get
00:56:27
like this fluted almost like the
00:56:29
patterns in the sand when they cease
00:56:31
being around and I quite like to me
00:56:34
that's just facet work and it just knows
00:56:37
it's handmade if you get it all you know
00:56:40
belt sanded or flattened with with sand
00:56:42
as you just lose a little bit of a salt
00:56:43
and it's a bit like the finger marks in
00:56:46
a
00:56:47
that a Potter and his pots and that's
00:56:50
what it is with green woodworking it
00:56:52
you're working with a at all which is
00:56:55
putting some marks in and then tell that
00:56:59
what worker is done how good his tools
00:57:02
were how sharpest tools are or in the
00:57:05
sir some of the archaeologists that go
00:57:08
round looking at old cathedrals there
00:57:12
you can look at the timbers in them and
00:57:14
they can actually wear okay which which
00:57:16
person has worked which bit of timber
00:57:18
because of the ax marks Wow so he's got
00:57:23
a chip in his ax or whatever they could
00:57:25
tell it was here me whoever he was the
00:57:34
other key thing is if this is yet flat
00:57:37
but a roughish surface when you're with
00:57:41
your wedge that will sit on here that's
00:57:42
going to keep the the ramp coming up it
00:57:45
actually will grip the timber a lot
00:57:48
better so you don't it dead flat answer
00:57:51
because it can just scoot around all
00:57:53
over the place like a normal plane or a
00:58:11
scrub plane basically scrub planes got a
00:58:15
slightly curved iron okay and that's
00:58:20
what I would use on this it's just that
00:58:24
I'm using this tool because we're you
00:58:26
you know I've done the seat within it it
00:58:28
works just equally well now to remove a
00:58:29
lot of timber with this from the axe
00:58:34
cuts that I probably didn't know I'm
00:58:42
doing I'm just working the surface
00:58:45
like let's say other people will do
00:58:51
other things this is just my way of
00:58:53
doing it because it's the tools I've got
00:58:55
to hand and like anybody else will use
00:58:58
what they've got in their arsenal
00:59:01
that's all I would say to anybody and
00:59:21
what's gonna happen is because it's
00:59:23
really good so you are motioning off
00:59:31
camera B obviously this is Greenwood but
00:59:35
like yeah if you can imagine now this is
00:59:39
the underside of the log so the log it's
00:59:42
on the top if the pith line to stay on
00:59:44
the middle so this part of the log will
00:59:46
actually smile away from the center of
00:59:49
the timber so you'll end up if you have
00:59:51
a look at this yeah and what's happened
00:59:57
is it's it's it's actually shrunk what's
01:00:00
happened is all the cell structure
01:00:01
inside the timber closes up and they all
01:00:04
pull together so what you may have done
01:00:06
flat here is actually twisted and choked
01:00:10
so that's what will happen to that
01:00:12
interesting so and what you'll do is
01:00:16
you'll come at some point in a few
01:00:18
months time and you're just playing it
01:00:20
back it'll take a good good while for
01:00:22
this to dry out maybe a couple of years
01:00:24
left out in the open like this
01:00:26
also that longer yeah yeah it to
01:00:29
AirDroid a one inch plank to air-dry it
01:00:33
will take an inch of thickness per year
01:00:35
to dry how was it was that long that's
01:00:38
only getting it down to 15% yeah lucky
01:00:41
to try and get that dry so you've got
01:00:44
what four inches there so to get it down
01:00:47
to 15% you probably going to get about I
01:00:49
don't know two three maybe four years at
01:00:51
maximum and that's what's happened to
01:00:53
that over the time so that's quite an
01:00:56
old I don't know 10 50 it
01:00:58
years old now maybe something like that
01:01:00
still going okay the Train needs
01:01:02
replacing the body's okay legs might
01:01:04
need replacing and that's the beauty of
01:01:06
them as they've where it just added its
01:01:08
to it so you know there'll be shave
01:01:10
horses I'm sure in the country that's
01:01:12
been going on bit by bit and when the
01:01:14
body goes then that's the time to
01:01:16
replace everything no from here is feel
01:01:21
quite a bit a bit of a crown on it a lot
01:01:28
more but I'm not going to be too
01:01:29
bothered the end of the day it's it
01:01:33
isn't like we need to if you take this
01:01:36
off use it as a flat surface for working
01:01:38
on them yes you will need to play in it
01:01:40
but for just as the purposes of the
01:01:43
shave force that's that's fine in my
01:01:45
book but no not what we've got a do now
01:01:48
the next section is just really work
01:01:50
this a bit more so that it fits your
01:01:54
posterior yeah well fix your leg a bit
01:01:56
better and what I'm going to do is
01:01:57
actually just chop that a Jack there
01:01:59
round that off do the same on this side
01:02:01
so that your leg will sit into that I'm
01:02:05
gonna get the ads and we'll do this is
01:02:14
it this one yeah they got it from off
01:02:20
eBay actually but it was it's an East
01:02:22
German made one and it was in a real
01:02:24
rough state to handle it all rotted my
01:02:27
Mac sorry grind it and it's been
01:02:28
reprofiling a a few people are no bowl
01:02:31
cars have used it and they've added
01:02:33
additions to it and with the grade of
01:02:36
the angles of the sharpening and
01:02:39
grinding and so it's had a little bit of
01:02:42
work on the inside as well as the
01:02:43
outside great for doing bowls by the way
01:02:45
but it'll work on this sort of work as
01:02:48
well so it's actually quite a deep cut
01:02:59
on it
01:03:03
see what I'm trying to do is just round
01:03:05
this edge yeah so and again we can just
01:03:19
take it out in there right in there so
01:03:23
long story short for folks that are
01:03:25
following the law just basically use
01:03:27
whatever tools you have to have just to
01:03:28
get similar basically yeah you might
01:03:31
have a gauge recommend you if you've got
01:03:33
a deep gauge you could easily do that
01:03:35
with this and then work you down with
01:03:37
the flutter gauge to get it smooth and
01:03:39
then with a scraper blade you get it
01:03:40
down to that but the end of the day you
01:03:42
just want to curve it doesn't matter if
01:03:44
there's a a slight raised faceted feel
01:03:48
to it cuz I quite like that anyway as a
01:03:50
look and and at the end of the day to
01:03:54
working tool that's the key thing with
01:03:56
this so it's taken a long while to get
01:04:00
to this point but it's all been done by
01:04:04
hand pretty much so no we're just
01:04:11
porting obviously in between novices
01:04:13
shaping the the main part of the shape
01:04:16
horse with the hand tools now obviously
01:04:18
what you're demonstrating now is do the
01:04:20
same process that we use with wedges and
01:04:22
the axes to split the main lock in half
01:04:25
and now you're doing it with a chain saw
01:04:27
is that correct yeah what we're using no
01:04:29
you say a milk I'll ask your mill on a
01:04:31
three foot big glass chainsaw and what
01:04:37
we're gonna do is we've actually cut
01:04:38
that in half now to create two large
01:04:41
glitches in effect one would be the body
01:04:43
the other part which is been left on
01:04:46
that log we're going to
01:04:48
Mill a plank off that which is gonna be
01:04:51
about one and a half inches in thickness
01:04:54
and the reason now that we've done that
01:04:58
we can actually we've opened it up and
01:04:59
you see quite the story of the tree of
01:05:03
how it's grown really you have a look
01:05:05
here of its in its early days as a
01:05:07
tree's quite handy and sinuous all the
01:05:10
way through the pith line which suggests
01:05:13
that although it looks a nice straight
01:05:15
tree that's why we had all that wined in
01:05:17
the in the other tree yet the other one
01:05:21
we were working yesterday so that's why
01:05:25
we're showing you how to mill it as well
01:05:27
to get decent in the route of it
01:05:28
notice it needless to say the chainsaw
01:05:31
and gasnet side of things you only do it
01:05:32
obviously if you're trained and yeah
01:05:34
fully trained to go through courses for
01:05:36
just basic courses and then you really
01:05:40
need if you're gonna buy these things
01:05:41
you really need to get get some training
01:05:43
with them as well because they are quite
01:05:44
fearsome yeah perfect so with this one
01:05:48
obviously the goal is videos to show you
01:05:49
the different variations that how you
01:05:50
the process the timber hands and
01:05:52
obviously now we're looking at chainsaws
01:05:53
so are you ready to go then yeah I'm so
01:05:56
good to go so what we've got here we've
01:05:58
got some wedges set up and these will
01:06:00
actually be fed into the cut as we move
01:06:03
through just to keep the cut open so it
01:06:05
doesn't bind with the chain
01:06:11
[Music]
01:06:24
[Music]
01:06:54
[Music]
01:07:06
[Music]
01:07:13
so here we have the finish plank mill
01:07:15
yeah as you can see we've opened it up
01:07:18
and you can see they're telling the
01:07:20
story of this tree is not it's not been
01:07:22
a well grown two dead knots here
01:07:25
obviously the branches that have grown
01:07:27
off and broken off or died in it's a
01:07:31
light drops away and the trees grown
01:07:33
around it yeah you can see just by
01:07:36
milling that this tree must have been
01:07:38
under quite a lot of stress but because
01:07:40
it's just opened up literally seconds
01:07:42
ago on both ends so in terms of a plank
01:07:48
we'll get stuff out of it because we're
01:07:49
going to break this down into smaller
01:07:51
parts so I'm not too bothered but this
01:07:52
will obviously get cut out and we'll be
01:07:55
using here and along here and these two
01:07:58
bits here so we'll get some decent
01:07:59
timber for what we want which is the
01:08:01
frames of the of the shave horse so
01:08:07
there we are but amazing isn't it I love
01:08:11
opening up the trees in this respect
01:08:12
because it tells the story of how the
01:08:14
trees grown in this case not very well
01:08:17
so but this has come from a plantation
01:08:20
where it stopped being maintained for 40
01:08:21
odd years so Neil the Nick's face is
01:08:26
using the offcuts
01:08:27
and I'm all right in saying you're now
01:08:29
going to make a legs yeah we're going to
01:08:31
play this in half these are obviously
01:08:34
the the pieces that were taken off and
01:08:38
we're not usable for the the actual body
01:08:41
but we don't waste it which one use as
01:08:43
much oh that's the the tree as we can so
01:08:46
we'll get a couple of legs out of this
01:08:47
and I have another piece that we've got
01:08:49
will make the third leg for the shave
01:08:52
horse there going to be a tapered leg so
01:08:54
it'll be thicker at the bottom coming up
01:08:56
to a 1 and 3 inch tenon at the top
01:08:59
perfect or good to go ok so what we're
01:09:06
gonna do is you're going to cleave this
01:09:07
and by using a maul and a frog and how I
01:09:14
start using a throat is I just raise it
01:09:17
so the tip I'll just using the finger
01:09:19
the tip is just on the edge of the
01:09:21
timber
01:09:22
we're doing it if we sort of measuring
01:09:26
up its try and get it halfway around the
01:09:29
box I so half and half
01:09:33
that's how Emily trying to split it in
01:09:35
indirectly in half see where I strike is
01:09:38
above that point where the throw is
01:09:42
touching the timber is a slight gap here
01:09:44
and we just give it a good strike and
01:09:47
that's now locked it in and now what I'm
01:09:49
going to do is I'm going to strap that
01:09:52
off and then we can see where that point
01:09:55
actually takes us in terms of the timber
01:09:57
now because I've left a bit of the bill
01:09:59
sticking through I can actually drive
01:10:03
them down
01:10:04
I can then turn it round that throat
01:10:09
just to make the bill stick out a bit
01:10:11
further turning it round striking it
01:10:14
again and you can see the crack that's
01:10:22
opening up following the way the grain
01:10:24
direction is okay
01:10:27
oh it just keep going now I know I'm at
01:10:33
a point now and feel the tension and
01:10:35
timber is removed and I can now leave or
01:10:39
this now put my hand over the back end
01:10:41
and there's two or three ways well a
01:10:45
couple of ways you can either push or
01:10:46
pull towards you but so what I tend to
01:10:48
do is put me up against it holding it
01:10:51
and pulling towards me you see domes the
01:10:53
cup or leave ring that way the Frodo and
01:10:59
that leaves me with two halves now what
01:11:01
I'm going to try and do now is I'm going
01:11:03
to split this again actually and get rid
01:11:05
of the waste on this edge piece because
01:11:07
that's too thin for anything and we're
01:11:09
going to get two nice legs out of that
01:11:10
so pop that down on that side there and
01:11:15
I'm going to create again half and half
01:11:18
ish trying to lose this waste piss piece
01:11:22
and leave us with a nice big piece of
01:11:24
timber here so raising up
01:11:38
there's just the matter of twisting the
01:11:42
timber around hitting the furrow in
01:11:45
different directions and just being
01:11:47
house is going to split trying to keep
01:11:52
it fairly straight as we go right just
01:12:01
here
01:12:02
timber packing yep
01:12:07
now we're not far off one more Drive
01:12:10
that should well that's just gone
01:12:11
straight right that's great so there
01:12:15
we've got our leg well the one leg made
01:12:21
up and we could potentially get another
01:12:24
leg out of that it's a bit narrow at
01:12:27
that end though but you could maybe a
01:12:29
chair leg or something for making those
01:12:33
so nil we've cleared off the pieces and
01:12:37
now are you going to be using the axe to
01:12:39
do what to shape it up yeah we're going
01:12:41
to create a rounded leg from you see
01:12:45
this triangular shaped piece okay we're
01:12:49
going to take the corners off and get it
01:12:51
into a round tapered leg the end here
01:12:54
will be a 1 and 3/8 mortise
01:12:58
sorry tenon to fit into a mortise of the
01:13:00
same size which will fit in there base
01:13:02
but there's a lot of work to be
01:13:04
undertaken we've got an axe and draw
01:13:06
knife our way to that so how to start
01:13:09
with that I actually hold this to the
01:13:11
back sort of 60 degrees the axe is a
01:13:14
side action as you can see it's got a
01:13:15
flat on the one side so this is a
01:13:17
right-handed side axe a normal that's
01:13:19
was supposed to for the average person
01:13:21
yeah if you've got it but what will tend
01:13:23
to happen is with the saw and all the
01:13:25
side axes sorry uh normal acts as the
01:13:28
bevel goes in it will tip to the side a
01:13:31
little bit so you got be aware of that
01:13:33
with you with your hand what I would
01:13:36
suggest most people do is choke the axe
01:13:38
like this so you hold it right
01:13:40
right up both your head but all I'm
01:13:42
going to be doing is tiny little cuts
01:13:43
like feather cuts and I'll just give you
01:13:45
an example so starting at the bottom
01:13:47
we're just going to do tiny little cuts
01:13:49
coming up like this severing the fibers
01:13:51
up to halfway and you can see we've got
01:13:55
these feathers coming off and they just
01:13:56
easily break off yeah so in the timber
01:14:00
I'd want to right just work our way up
01:14:04
you see I'm keeping the axe vertical and
01:14:07
the Timbers at about sixty degrees and
01:14:10
when I come to take off those I just
01:14:12
raise the timber up keeping the axe were
01:14:14
to go all the time move them off turn it
01:14:17
around okay and then we're going to take
01:14:24
the bark off as well so we've got it
01:14:32
almost sort of six sided and we're going
01:14:35
to work this a little bit more just to
01:14:37
take the corners off flatten the Mac a
01:14:39
bit more so we'll end up with a six
01:14:42
sided piece of timber so I'm just going
01:14:57
through around you haven't actually got
01:14:59
it you could keep them quite triangular
01:15:00
shapes as well if you wish so that will
01:15:03
give you a bigger footprint on the on
01:15:05
the ground so imagine we can tidy that
01:15:07
up and that and perhaps we'll do that
01:15:10
with this one take the corners off
01:15:19
take the back off okay so we've got this
01:15:33
sort of tapered shape bear in mind we're
01:15:35
going to bring this down even more at
01:15:37
the end here so this will be a one and
01:15:39
three-eighths tenant so that's nearly
01:15:44
there I'm just going to take this end
01:15:46
off here you can see there's a few
01:15:49
straps from the 12 inch we've got to
01:15:52
remove we don't want any cracks showing
01:15:55
in the timber and that's probably so
01:16:04
especially be the end where the tendon
01:16:06
is going is slightly thinner basically
01:16:08
yeah I'm what I think we'll do is we'll
01:16:11
keep it a nice triangular shape big
01:16:13
chunky and heavy so it'll sit on the
01:16:15
ground well but this will then get
01:16:17
shapes from a triangular shape to the
01:16:20
round shape and what we're going to do
01:16:21
that is now go on to the Shay force to
01:16:23
do that so with the X you would just
01:16:26
want to mention something didn't you
01:16:27
yeah just about safety it's it's really
01:16:30
just so people are safe when using it
01:16:32
I've talked about choking up the axe
01:16:33
which allows you to control the head a
01:16:36
lot easier than holding it down here
01:16:39
where the weight of the handle will move
01:16:41
around I've also taught this particular
01:16:43
block which I use has got this up stand
01:16:46
here so it stops the timber moving
01:16:49
outwards you can hit that quite happily
01:16:50
and it doesn't move off the block I know
01:16:53
a lot of people use the blocks and
01:16:54
they'll have a depression in it and hold
01:16:56
it in but you still get a lot of
01:16:57
movement in the in the the timber so
01:17:00
putting it up like so now with ax work I
01:17:03
tend to want to put my what I teach is I
01:17:07
tend to want to put the piece of timber
01:17:09
towards the other side of the axe block
01:17:12
that leaving you plenty of space on this
01:17:14
side so for the axe should you miss to
01:17:18
go into the block is it ultimately you
01:17:20
don't want to be chopping here if you
01:17:21
miss the block it could end up being in
01:17:23
your leg so if you're having out here
01:17:25
you're chopping and if you miss
01:17:29
it's going to hit the block one final
01:17:31
thing when you're chopping stand to the
01:17:36
left with it if you're a right-handed
01:17:38
box user stand to the left of the line
01:17:41
of the axe so that if you did miss the
01:17:43
block it's going to miss you okay so and
01:17:46
that's just basic safety really and that
01:17:51
way you should remain safe so if you do
01:17:53
miss and it bounces out that's what -
01:17:56
all happen it'll hit the block not you
01:17:58
the other final thing is when you've
01:18:00
finished with the axe I tend to either
01:18:02
stand it up or in this case just place
01:18:05
it underneath the block that way it's
01:18:07
not going to hurt anybody what a what I
01:18:10
don't use and I don't advocate these
01:18:13
people around in the axe into the the
01:18:16
chopping block a lot of people use
01:18:18
chopping blocks and stand on to get to
01:18:20
height from whatever so you might get
01:18:21
griten everything in here and you're
01:18:23
going to slam into that that's not what
01:18:24
you want don't I just tend to leave it
01:18:28
on the ground nice and safe
01:18:34
okay so now we're on the shape horse
01:18:36
nailed in there yeah so now we've got
01:18:38
this setup I'm using this nodding donkey
01:18:42
style Shay force it's the one that I
01:18:44
tend to use we're making the the old
01:18:47
watches pattern shape horse but this is
01:18:50
the one I tend to use myself it's more
01:18:53
general purpose shape horse and claps
01:18:58
well do lots of things with this even
01:19:00
spoon carving and have you I've seen
01:19:02
people use it for so again nice seating
01:19:05
position whenever you again safety wise
01:19:09
try not to hold and move the timber
01:19:11
around so you don't want to be holding a
01:19:13
shame horse cause I can tip around and
01:19:15
and cut the back of your hand so always
01:19:18
try to pop the shut blade away from you
01:19:22
and then you can move the timber around
01:19:23
in the shade Bors quite happily to two
01:19:25
hands okay get it secure make sure that
01:19:29
you've got enough pressure with your
01:19:31
foot on the treadle so that timber
01:19:34
doesn't come out on putting up and do it
01:19:37
not too much pressure but there's enough
01:19:39
there for it not to slide out and hit me
01:19:41
in the chest which is what can happen if
01:19:43
you don't put enough pressure another
01:19:45
thing that I use on this type of shave
01:19:47
horse is this little bit of a leather
01:19:49
patch here and it just grabs grabs the
01:19:53
timber and we can do the same on the
01:19:59
okay so it's not gonna be a fine piece
01:20:28
of furniture although you can make
01:20:35
while you'll do this I mean my son like
01:20:38
a bit of a dark question but someone
01:20:40
doesn't have a capable to do this
01:20:42
precisely to make yeah well you could
01:20:45
actually I have seen shape horses sorry
01:20:50
draw knives used in in advice you know
01:20:53
with them with a vise so you could
01:20:55
actually clamp and user you just have to
01:20:57
be extra careful that you do hold both
01:20:59
hands and you get a good standing
01:21:00
position and work with that ultimately
01:21:04
it's always nice to have a sit-down so
01:21:11
we're just gonna be nice and green I'm
01:21:20
just sorting out the leg
01:21:24
you know it's just a triangular shaped
01:21:27
leg at the end of the day but what will
01:21:29
happen is we're going to turn that
01:21:30
around and now we can start to bring
01:21:33
this day always make sure when you're
01:21:44
using a shape a draw knife you have both
01:21:47
hands around it and a good grip with
01:21:49
your thumb there's two ways of using it
01:21:52
you can see from this I've actually got
01:21:54
the flat of the draw knife down cuz I'm
01:21:56
just smoothing it off really an effect
01:21:58
but if you really want to dig in you can
01:22:01
turn it over the other way so that bevel
01:22:03
is down and that really does bite into
01:22:05
the ear and see how much hard that they
01:22:08
sit today so I'm using it that way
01:22:13
around we have on the compass shape
01:22:14
shaking it off getting rid of all those
01:22:17
cuts
01:22:20
we're gonna try and turn it into a
01:22:23
rounded shape you get a bit of a piece
01:22:43
of timber it's sort of these difficult
01:22:47
is a bit naughty and it guides what you
01:22:50
can do let's see if that's grap like so
01:22:52
you can actually lift by twisting your
01:22:56
wrists it just lifts and the fibers will
01:22:58
all open up they can finish you off what
01:23:12
I'm gonna do is I'm gonna start rounding
01:23:15
off the top here okay a bit more work on
01:23:37
this I think just to try and take down a
01:23:39
little bit so Neil now that has been
01:23:55
shaped up with a draw knife what's next
01:23:57
alright so the next thing is what I'm
01:23:59
going to do is put a round tenon on this
01:24:00
I know it's green a lot of people put
01:24:02
the Tenon's on when they're when they're
01:24:04
dry the legs and you can do that that's
01:24:06
not a problem but because we're trying
01:24:09
to get this all done throughout one
01:24:11
session what I'm going to be doing is
01:24:13
inserting this green and burning mind
01:24:16
it's going to be tapered anyway so the
01:24:18
shoulder at the end is what's going to
01:24:20
lock it into the mortise so we're going
01:24:23
to put in a tenon round about two inches
01:24:26
in length and that will sit neatly into
01:24:28
the base of the the
01:24:31
chez Paul's body so how I do this again
01:24:35
we're still sitting on our show you
01:24:37
force we can clamp it and this is the
01:24:39
beauty of it-- why I like this
01:24:40
particular shape because it allows me to
01:24:43
do these legs so what is it you use in
01:24:45
here there so this is around a plane
01:24:46
this is a very old one I inherited this
01:24:51
there are a comfort there is a company
01:24:53
called ash and crafts that make these in
01:24:55
Britain I think they're still operating
01:24:59
so this is a version of that they used
01:25:02
to be a guy here in Telford who used to
01:25:04
make these but he passed away a few
01:25:07
years back and used to do great big
01:25:10
versions like those three inches in
01:25:11
diameter this one is a size an inch and
01:25:14
three eighths and it works really well
01:25:15
with the the scotch I organ that I've
01:25:19
got that pairs up to the tenon size on
01:25:22
this right so it's just a matter of
01:25:24
simply clamping the piece of wood in
01:25:28
your shave horse and it's turning
01:25:30
clockwise and as you can see put a bit
01:25:35
of pressure we've got a blade which is
01:25:38
well it is basically a spokeshave blade
01:25:42
you're going to turn that and we create
01:25:44
these shavings makes good fire lighting
01:25:50
material when that's dry date you no
01:25:54
good to you bushcrafting guys fantastic
01:26:01
for those that don't have this tool
01:26:03
would like just some refiner work life
01:26:06
is tough you think you just use use your
01:26:09
your your tenon cutters or sorry not any
01:26:14
cuts of your scotch or get or your brace
01:26:18
and bit whatever size you've got to and
01:26:21
you could just drill a mark in the end
01:26:24
so you know exactly what you've got
01:26:25
so if it's an inch and three-eighths
01:26:27
which is great or an inch you can put a
01:26:29
tenon on that just mark it with the ears
01:26:31
and that'll give you a mark that you can
01:26:33
then draw knife down to bear in mind
01:26:36
this is green so so the the end it would
01:26:39
just give you a mark at the end and you
01:26:41
could actually draw a knife it off very
01:26:42
carefully
01:26:43
to make life a bit simpler I'm using one
01:26:46
of these now because it's tapered I'm
01:26:57
just going to stop these that back and
01:26:59
I'm just to show you we've got a brass
01:27:01
ring in here which is a stop it rubbing
01:27:04
basically the aluminium which is soft
01:27:07
and you can see it's just starting to
01:27:09
bite on the shoulder so on it happen
01:27:13
get back we've not drawn off and I can
01:27:15
just remove that down a little bit more
01:27:17
and you can start to see there's a
01:27:19
shoulder being built up here
01:27:21
nice straight Tennant and then it's
01:27:22
shouldered a just going to turn it round
01:27:24
you see how it's rubbing on timber here
01:27:27
so I'm just going to take that off as I
01:27:31
say we're looking for a straight Turner
01:27:33
we've only got about an inch on there at
01:27:34
the moment I'm gonna look for about a
01:27:35
two and a half inch maybe turnin on I'll
01:27:38
sit neatly into the body just in the
01:27:50
final shape you're not yeah just before
01:27:52
I'm doing is on you're just making it
01:27:54
look a bit frizzy oh that's all I want
01:27:57
to do is I'm just grading it into that
01:28:14
shoulder that becomes a sort of finished
01:28:17
leg said nil moving on turn next face
01:28:24
return the main piece on its head and so
01:28:28
obviously this is the bottom part facing
01:28:30
up we've clamped it down and now
01:28:32
obviously you want to look at the
01:28:33
placement of the legs yeah so where I'm
01:28:36
stood is the the seat end of the shape
01:28:39
horse and if you have a look briefly
01:28:43
we've got a central point that I've
01:28:45
marked out halfway between and I've come
01:28:48
back about four and a half inches and
01:28:50
from that central point I've done a two
01:28:53
and a half inch marking she's going to
01:28:56
give me that
01:28:57
the center point for the holes and we're
01:28:59
basically going to drill at about a
01:29:01
twenty five degree angle and raking it
01:29:04
out as well so we've got a rake and
01:29:05
splay to give their legs
01:29:06
well splayed out so they're basically
01:29:08
bending out and embedding backwards
01:29:11
basically so we don't have them out and
01:29:13
vertical that way they're actually
01:29:14
angled in two directions
01:29:16
okay break and supply so that's on the
01:29:19
back on the front end there'll be one
01:29:22
leg straight down the middle like so so
01:29:27
this is going straight out straight out
01:29:29
but again that is angled out away from
01:29:31
the body so you've got a three-point
01:29:34
contact with the ground
01:29:35
really well splayed out legs which is
01:29:39
going to make it a good contact with the
01:29:42
ground and it won't tip over then when
01:29:43
you're sat on it perfect so that's a
01:29:48
poor the holes what are you using right
01:29:49
all I've got here is a one and
01:29:51
three-eighths scotch I orga now the AIDA
01:29:55
party's obviously this piece of the trap
01:29:58
here and there's a hand wooden handle goes
01:30:00
through and it's basically turned in a
01:30:02
clockwise direction to cut the scotch
01:30:04
part of the name of it is actually to do
01:30:06
with the cutter you'll see if you've got
01:30:09
a bracing bit you'll see that on the
01:30:12
Jennings or Owens style pan there will
01:30:14
be an ear here that cuts a nice true
01:30:17
hole this is a bit more aggressive and a
01:30:19
bit more of a rough cut to it but you'll
01:30:23
see there's a sharp edge there and a
01:30:24
sharp edge here and that just really
01:30:27
cuts out a hole and obviously so you
01:30:29
want this basically and stating the
01:30:31
obvious here but for the purposes of the
01:30:33
video it's going to be the same thickness as a tenant okay so this is
01:30:35
one and three-eighths the the tenon
01:30:37
cutter that we used previously has put
01:30:39
the tenon all the rounder plain has put
01:30:42
the tenant onto the end of the legs
01:30:44
we're drilling out the mortise now which
01:30:46
it'll be around Morse's
01:30:51
okay good to go or good to go right what
01:30:55
we're going to do now is we're just
01:30:57
buying this in I don't I use about a
01:31:00
twenty five degree angle so it's angling
01:31:03
out 25 degrees from a vertical point
01:31:05
here and also from a vertical point this
01:31:08
way so they're well splayed out and I'm
01:31:11
just going to twist and get the screw to
01:31:14
bite into the timber once these are in
01:31:17
position and adjusted you can alter them
01:31:19
but you have to back them off and I'll
01:31:21
I'll just talk through that as I'm doing
01:31:23
it so now I've got it pretty much set at
01:31:26
the angle that I want I'm gonna start
01:31:28
drilling in and the lead screw on it
01:31:31
just pulling it into the fibers and you
01:31:34
can see now if you think that you've
01:31:44
made a slight discrepancy with the angle
01:31:49
what you can do is you can back back it
01:31:51
off the reason you're doing that is you
01:31:56
can actually know these lead through
01:31:58
thread is in a slightly enlarged hole
01:32:01
because you backed it off and you can
01:32:02
alter it to suit which angle that you
01:32:05
want okay and the reason that I say back
01:32:09
it off because if you've got this lead
01:32:10
screw if you try and bend that when it's
01:32:13
in the wood tight you're likely to break
01:32:16
the tip off and well that's just
01:32:17
Mazal throw it away then that's a very
01:32:19
useful tool that's gone so treat your
01:32:23
tools with respect in application so
01:32:25
let's go back to drilling now get it
01:32:29
into the hole and happy with the angle
01:32:45
[Applause]
01:32:46
in terms of depth what are you looking
01:32:48
at roughly right well there is two ways
01:32:51
of looking at this you can do a stopped
01:32:53
mortise so the hole doesn't come all the
01:32:55
way through which we might do that in
01:32:57
this case or you can go through mortise
01:33:01
where the end of the leg sticks right
01:33:03
through and you just cut that offices
01:33:04
suit that way you know that you've got a
01:33:07
real good depth of tenant inside the
01:33:09
timber and it's up to you what do you
01:33:12
want to do that if you want to be a
01:33:13
structural point of view is there a
01:33:15
difference between the one going through
01:33:19
is obviously going to be stronger both
01:33:22
from an aesthetic point of view if you
01:33:25
only go so far you are not going to see
01:33:29
a nasty hole the other side but you can
01:33:31
you can read if you go through you can
01:33:33
wedge it so the legs are permanently
01:33:35
fitted we'll have a chat about that
01:33:38
we've got them in but I think what we'll
01:33:41
try and do with this because your your
01:33:44
particular shave horse that you're
01:33:45
making will need to have a removable
01:33:49
legs so they don't need to go all the
01:33:51
way through the only and I'm saying that
01:33:56
because I'm almost minded if you do go
01:33:58
all the way through you can actually tap
01:34:00
the legs out with a pin the other side
01:34:03
mm-hmm because if they if they are stuck
01:34:06
it's a little bit awkward to try and
01:34:08
pull them out you haven't got a throat
01:34:09
mo so there's a pros and cons for both
01:34:12
and it takes you what you want really so
01:34:16
we've done now is we've drilled the the
01:34:18
hole and it's gone in three and a half
01:34:20
inches there abouts the actual tenon on
01:34:23
this is about three inches so we're
01:34:24
going to get a nice gap in the bottom so
01:34:25
that means it's tighten up on the on the
01:34:29
shoulder of this I'm going to tap it all
01:34:34
the way in but I've tapped it in enough
01:34:36
to give me guidance so when I drill the
01:34:39
next hole mm-hmm so I've got something
01:34:41
to refer to and if I get the
01:34:45
the Scotch I organ act now this is the
01:34:50
bit that everybody has a little bit of a
01:34:54
problem with but now I'm looking at the
01:34:56
central line that I've got here you can
01:34:58
see now that I've got the reference
01:35:00
point so long as the angles somewhere in
01:35:02
there I can I can start drilling so just
01:35:09
get the screw thread in
01:35:13
this side should be okay all right just
01:35:17
make sure I've got just back it off make
01:35:19
sure I've got the angle right and I'm
01:35:21
happy with the central position happy
01:35:23
with that direction as well and then
01:35:25
we're away so you can see by when the
01:35:35
legs are in there's quite a distance
01:35:37
apart at the bottom end quite tight at
01:35:40
the top end but very far apart so that
01:35:43
angle about 25 degrees from the vertical
01:35:46
in both directions it's quite important
01:35:49
so these through a red and now you're
01:35:56
looking at the one at the back yeah so
01:35:58
what I'm gonna try and do is I've got to
01:36:00
make sure that we've vertical are down
01:36:03
the line of the body and we're also
01:36:05
going to do this 25 degrees from the
01:36:08
vertical coming back this way so it's
01:36:10
going to splay out about 25 degrees as
01:36:24
we've had this in a sort of a bit of a
01:36:25
triangle shape the back of the so this
01:36:28
is the box so I'll always put inside the
01:36:35
yeah it's pretty good good as I say
01:36:40
that's tight but as this leg dries
01:36:42
you'll probably need to just tap it in a
01:36:44
bit more into the into the hole because
01:36:48
of the shrinking because of the
01:36:49
shrinkage so it'll go from around shape
01:36:51
that we've got to a slightly oval shape
01:36:52
and that's just not natural the green
01:36:54
would work but because this is not a
01:36:57
chair it's just a working tool the leg
01:36:59
will will fit anyway because it'll just
01:37:02
go down onto the tape and shoulder sit
01:37:05
so that body's done happily Zac
01:37:11
so here we go in all its glory
01:37:14
the first face is looking at the
01:37:16
business now new do the traditional
01:37:22
booty check that's alright
01:37:28
oh just saying before about using this
01:37:31
as a another sort of bench as well as
01:37:34
well as using a draw knife as a board
01:37:36
you can actually use this back we can
01:37:38
flatten off the back and use this as a
01:37:39
clamp so you can actually have a round
01:37:41
piece of timber for making cutting
01:37:44
Tenon's on with your tenon cutters
01:37:45
interesting so and again that just
01:37:48
you're acting that half using that as a
01:37:50
work surface as you were saying that we
01:37:52
can also attach a clown comical yeah one
01:37:55
of these little voices as well with this
01:37:57
blue thread onto it and that will fit
01:37:58
onto there as well and so you've got a
01:38:01
little bit of a multi-purpose work bench
01:38:04
really they can take the shows or
01:38:05
whatever into the woods it all works
01:38:12
so Neil what's next in the process here
01:38:16
we we did cut this plank now had there
01:38:19
not been a wind in the tree we'd have
01:38:21
been cleaving these and draw knife in a
01:38:23
mock and still do that but we plant this
01:38:25
up yesterday with the machine so we've
01:38:27
got you can tell this is really fresh
01:38:30
and it must have hit the ground because
01:38:32
we've had some shake come in it you see
01:38:33
how and it's now showing the true colors
01:38:36
of either tree started off in growth
01:38:38
there's a bit but out of that we're
01:38:40
gonna make four pieces so for the to
01:38:45
shave horses this is the frame the side
01:38:48
of the frame if you look on the old one
01:38:52
there that we've had we've got it
01:38:55
that's me made out of a branch but we're
01:38:57
gonna be using two pieces gonna be a bit
01:39:00
more stable with this what we're gonna
01:39:04
do is I've got a measure about three and
01:39:07
a half inches from this Liebert she will
01:39:09
keep the live edge on on it and we're
01:39:11
going to measure about 40 inches in
01:39:14
length just to give us enough to be able
01:39:16
to cut the true length of what we need
01:39:20
I've got three 1/2 inch measurements on
01:39:21
there I'm just gonna mark that they're
01:39:26
okay and then we're gonna bill cut that
01:39:29
out and then we're gonna mark another
01:39:31
one on here another on down there
01:39:33
another one down here loose losing this
01:39:34
bit of debt knots that won't play part
01:39:37
of what we're doing so we're going to
01:39:42
saw this down now using this panel saw
01:39:45
and I'm just a safety tip here just to
01:39:48
start the cut off if you get your thumb
01:39:50
planted down vertically and the Anaka
01:39:53
will rest up against the plank xre the
01:39:56
side of the saw and just by doing that
01:39:59
we can there see how that was worthy
01:40:01
it's just stopping the store from
01:40:03
waggling around now the next thing to
01:40:06
consider when you're soaring is making
01:40:07
sure you saw your forearm your upper arm
01:40:11
and your shoulder are all in the line so
01:40:12
that it's not over there and it's not
01:40:16
here so you're not bending the saw
01:40:17
because that's when the saw will wash
01:40:19
the trap so nice movement steady
01:40:21
movement what I'm doing is I'm keeping
01:40:26
the pencil line on the left-hand side of
01:40:28
the store just throwing that down
01:40:31
vertically
01:40:43
okay so what we've got here is that is a
01:40:46
bit of an issue now with the the cut
01:40:48
that we're trying to get through this
01:40:50
timber the end is closing up that's
01:40:53
because of the grain the way it is it's
01:40:56
trying to shut that cut up so what you
01:40:58
can use is little tech news put a wedge
01:41:00
in it see that's just open matter
01:41:02
yeah it just forces slightly Oh be
01:41:05
careful you don't over tap that in
01:41:07
because it will just put a split
01:41:08
straight down you timber and you can see
01:41:10
what's happened naturally so you can
01:41:14
carry on story
01:41:17
so Neil will obviously marking up
01:41:20
another piece okay same for the leg are
01:41:22
you emotional something about utilizing
01:41:23
the waves in the herbs yeah as you can
01:41:26
see from the the other two that has been
01:41:29
cut out we've got two nice straight
01:41:30
pieces off the top of the plank the
01:41:34
bottom of the tank we've actually got
01:41:36
the see where the curve of the tree has
01:41:39
been growing although it looks straight
01:41:41
sided there is the actual natural curve
01:41:42
of the tree when it's in its early
01:41:44
stages of life so what I'm gonna do is
01:41:47
I'm gonna use that split that's already
01:41:49
occurred because that's the natural
01:41:52
cleaving line and you can see following
01:41:55
down the actual grain that's what we're
01:41:58
going to be cutting out and what I'll do
01:42:00
off that is on the measure again three
01:42:02
and a half inches following that curve
01:42:05
all the way around and just lovely shape
01:42:10
yep so it's it actually is a more
01:42:13
organic shape to the because we're
01:42:20
actually working in conjunction with
01:42:22
nature so what I will do is I'll cut
01:42:24
that curve off and then I'll stride the
01:42:27
line on that side and we'll cut that out
01:42:30
and then what we'll do is we'll use that
01:42:32
as the template will turn the plank over
01:42:33
and we'll use the natural curve the
01:42:36
other way to create the the other half
01:42:38
of it Oh interesting okay so now what
01:42:40
we've got now is we've got the curve cut
01:42:43
nice shape onto it following the grain
01:42:46
and what I'm going to do is following
01:42:47
that three and a half inch line I'm
01:42:50
going to scribe this now using my end of
01:42:54
a square here we can just follow that
01:42:57
around following this shape of the curve
01:43:00
on the inner side
01:43:05
okay so that's that's doctor that's
01:43:09
going to be a nice curve on that we'll
01:43:11
cut that out and then we'll transport it
01:43:16
over to this side what we'll do is we'll
01:43:17
put a curve like that and you can see
01:43:21
that there's a natural curve there that
01:43:24
we can then transfer on to that side
01:43:30
that makes sense yep so we'll come over
01:43:36
sorry that's not gonna cameraman out
01:43:40
total fit or something like that let me
01:43:45
finish cutting it and it'll become more
01:43:47
apparent gay so now what we've got we've
01:43:49
turned the plank over this bottom piece
01:43:52
and we use that other curve we've got a
01:43:54
mirror image or use the top one as a
01:43:57
template and you can see the curve is
01:43:59
naturally replicated there and I'm just
01:44:02
gonna the reason I've come in a little
01:44:04
bit there's a slight crack from the
01:44:05
center piff line which i want to remove
01:44:07
you don't want that in and I'm just
01:44:09
going to shake that up like so and come
01:44:12
down real slow you wouldn't make sure
01:44:19
something about the curve in the way it
01:44:21
helps it a shuttles yeah okay so if you
01:44:23
imagine us use this shaver or sphere if
01:44:28
you have the the the the straight piece
01:44:32
and the curved piece together
01:44:33
if we were to use the straight piece
01:44:36
first when it's moving you see that it
01:44:41
takes a lot more with your feet to push
01:44:43
it over to clamp the timber if you've
01:44:46
got a curved piece that actually hits
01:44:48
the timber a lot sooner
01:44:49
interesting so she starts with the
01:44:51
ergonomic yeah it is so that's one of
01:44:54
the reasons for using of curved piece
01:44:56
and it could be branch wood we've got a
01:44:59
sinuously the plank that we've taken it
01:45:01
from you can see the curve the natural
01:45:03
Kirk growing curve of it but it could
01:45:05
have been a branch event branch that we
01:45:08
could have cleft in half and worked it
01:45:10
and on that but we've just speeded up
01:45:12
the process
01:45:13
perfect so nil for the next component
01:45:18
we're making this top piece here right
01:45:19
yeah this is the ramp or the plank
01:45:24
that's on here this is what will clamp
01:45:27
all the timber that's gonna be drawn aft
01:45:29
mm-hmm so everything will rest on here
01:45:31
it gets supported by a wedge this is an
01:45:35
old-style version it's a bit shorter
01:45:37
than the one we're making we're gonna be
01:45:40
obviously using this be a lot more
01:45:42
support and with yours a lot longer legs
01:45:44
so it will be a lot heavier on the
01:45:46
ground perfect okay so what we're doing
01:45:49
now is we've got this slightly air-dried
01:45:52
plank it is only planked a few months
01:45:55
back although the trees been down a lot
01:45:57
longer than that and I'm going to lose
01:46:00
the those splits that are in the ends
01:46:02
with marking you up with 35 inches I'm
01:46:05
going to do two pipes that one for each
01:46:07
of our show forces so just a missional
01:46:10
on camera actually making another shave
01:46:12
all this in parallel yeah one for the
01:46:14
center and the ERC one one that I'm
01:46:16
taking away so yeah so these two on top
01:46:20
so now it's just a simple that's the
01:46:21
length we've all seen our got to cut the
01:46:23
OSHA mark up the width as well mm-hmm
01:46:26
and what we'll do is we'll take the best
01:46:28
of the timber will lose the live edges
01:46:30
and we'll take down Center Cole and so
01:46:33
in terms of width and how are you
01:46:34
working on the width is it based on the
01:46:37
the width on theme' yep so the plank
01:46:39
will be the same width as the the body
01:46:42
itself in this case this one's six
01:46:43
inches the other one because we could
01:46:45
get the seven inch width on that will be
01:46:47
that will be seven inches and it just
01:46:50
the wider the plank you can get the
01:46:53
bigger the bits of timber in you can get
01:46:55
really perfect yeah so you have to
01:46:59
understand that the the old bodger's
01:47:01
were just making chair legs who's there
01:47:03
anything above two inches was not really
01:47:06
needed Wright's be honest
01:47:12
[Music]
01:47:24
so nil so we've gone ahead and made the
01:47:27
block that sits underneath so you all
01:47:29
talk a little bit about that yeah it's
01:47:30
just a wedge that helps keep the ramp at
01:47:33
the right angle and it is adjustable so
01:47:36
by getting a higher plank height you can
01:47:40
push the plank or the wedge in it to
01:47:42
whatever height you want as you can see
01:47:45
it just goes up a bit higher and that so
01:47:47
you've got several different adjustments
01:47:49
now you've got the adjustment little
01:47:50
pattern with the holes in the actual
01:47:53
frame which we're going to do next and
01:47:55
also the height can be adjusted so
01:47:57
depending on what size of timber it is
01:47:59
and you get a good effective grip by
01:48:02
adjusting the height of the frame and
01:48:04
also the height of the ramp that's
01:48:06
awesome ergonomics of the wedge itself
01:48:08
you just talk about that yeah so if you
01:48:10
have a quick look it's been roughed out
01:48:12
with a chain saw in this particular case
01:48:14
it's just an angle block now a lot of
01:48:17
people have their high points at right
01:48:20
at the back I tend to bring mine a
01:48:22
little bit further forward so it just
01:48:24
helps with the timber underneath and you
01:48:28
haven't got this fulcrum there is a
01:48:30
little bit of a fulcrum point there that
01:48:33
means you can bring the block right in
01:48:34
or push it right up you actually got the
01:48:36
high point a little bit further forward
01:48:38
and until we get the frame on explain it
01:48:42
I just one last thing on the top
01:48:45
obviously you've angled up the just on
01:48:47
the wedge yeah if you lift that border
01:48:49
for a second
01:48:50
so no wedge here you were saying it
01:48:52
typically that would go all the way yeah
01:48:54
yeah that should go all the way across
01:48:57
in terms of but because this is made out
01:49:01
of a roundish log you've still got these
01:49:03
edgy but you've still got a good plant
01:49:05
of timber on that it's again it's it's
01:49:09
what we're finding the timber that's
01:49:11
just an old bit of ash that's been lying
01:49:13
around so no you mention something that
01:49:15
I thought it's important to get us on
01:49:17
camera an option for making the wedge
01:49:19
underneath yeah what we've got is as I
01:49:22
say that's made out of one big lump of
01:49:24
timber
01:49:25
and for those people who may not be able
01:49:27
to find big round timber and are gonna
01:49:30
bide lumber that's already milled
01:49:32
material so you could have a plank for
01:49:34
the seat the lakes could be made out of
01:49:37
larger pieces of mill timber the other
01:49:41
thing is is that the wedge you could
01:49:43
actually make out of the plank as well
01:49:45
so this is just some broken off cuts of
01:49:48
timber and we could then basically mark
01:49:51
up the the the style of the wedge and
01:49:55
probably four maybe five pieces could be
01:49:58
bolted together I went through the same
01:50:01
shape and then that could be your wedge
01:50:03
underneath so you haven't actually got
01:50:05
to go created a massive wedge out of one
01:50:08
big lump of timber perfect so Neil we
01:50:14
move on to the next phase
01:50:16
and so obviously going to be doing some
01:50:18
turning now to do the last of the pieces
01:50:20
get on the pole with you yeah on the
01:50:22
pole oh did you want to talk about the
01:50:23
pieces then that we need to if we refer
01:50:26
to the this older version that's been
01:50:28
around a while now
01:50:29
you can see there's a frame that sits
01:50:31
over the whole of the body and what we
01:50:34
have is the is the top piece here which
01:50:37
will clamp onto the timber and it's your
01:50:41
feet that pushes out onto away from
01:50:45
where you're sitting and that plants
01:50:47
here on the pivot point we've got a
01:50:50
handle here which is freely taken out
01:50:52
we've also got a top piece and with what
01:50:56
piece here now what we're gonna be doing
01:50:58
slightly different this has got two pins
01:51:00
we're gonna actually be putting a pin at
01:51:02
an angle straight away through so we can
01:51:06
have the piece of timber on either side
01:51:08
of that it's just the way that I do on
01:51:11
mine because it really does actually
01:51:12
anchor the plank onto the or the ramp
01:51:15
onto the onto the body of the Jay horse
01:51:18
so if we can have a look at that with
01:51:22
the body of yours which is a six inches
01:51:25
so we know that the piece is here and
01:51:27
the bottom have got to be six inches in
01:51:29
the middle there'll be about two inches
01:51:32
in thickness to create a good solid
01:51:36
piece and then off these will be two
01:51:38
ears or Tenon's that will sit through
01:51:41
the frame of the shape horse frame top
01:51:46
and bottom and and there'll be different
01:51:50
lengths but obviously longer at the
01:51:52
bottom to get your feet on and at the
01:51:53
top there'll be reasonably short all
01:51:56
this will be held together by wooden
01:52:00
pins or in this case a very dry oak you
01:52:03
can see they just go on the top on the
01:52:05
old example the these have broken off
01:52:09
and they probably just been originally
01:52:11
were held in by a pin there you can see
01:52:13
a wooden pin which is broken and then
01:52:16
somebody's just done a really temporary
01:52:17
vers repair on that which isn't very
01:52:20
good what we'll be doing is coming
01:52:22
through from the side here so it's held
01:52:26
in really tight and we can pull the pins
01:52:29
out at any point so as a recap them so
01:52:34
we've got the the top piece which is
01:52:36
what comes to the the actual objects in
01:52:38
place that you're gonna be using a sort
01:52:42
of pin which is the fulcrum of the frame
01:52:44
suck through the body and then that the
01:52:46
bottom piece will be a piece for
01:52:49
arresting both our feet on which is
01:52:51
gonna act as the trettel very and in
01:52:53
terms up from the side view you're doing
01:52:54
adjustment holes yeah so the top one
01:52:56
will have one one or two holes there for
01:52:59
adjusting the height of the size of the
01:53:02
timber that we've got there's also
01:53:04
another three holes here which you'll be
01:53:06
used to adjusting the height again and
01:53:10
also if you want a younger person to use
01:53:13
your shade horse you can put more holes
01:53:15
at the bottom that's why these pins are
01:53:17
most important to the other take apart
01:53:18
so you can adjust the whole frame to
01:53:20
suit the individual who has sat on it
01:53:23
the other thing is we're going to be
01:53:25
doing this pin and it can cease coming
01:53:26
at an angle into the body of the shave
01:53:29
horse and that's when you
01:53:31
applying pressure by pushing your feet
01:53:35
away with the frame and obviously the
01:53:38
top is clamping down onto the ramp what
01:53:43
happens is this wants to force upwards
01:53:45
to plank here so but if you put this in
01:53:48
at an angle into the body that resists
01:53:51
any movement interested okay and then
01:53:55
the final one in the middle here you've
01:53:56
got two adjustment holes as well yes
01:53:58
again again for the site or a height of
01:54:01
the individual you can adjust the frame
01:54:04
forward or backwards depending on so
01:54:07
you've got height movement for the feet
01:54:10
length the leg also for the length and
01:54:12
knees to move it away and also for the
01:54:15
height change for the size of timber so
01:54:18
there's a lot of adjustments can be made
01:54:19
with this to fit most people so the way
01:54:22
you've essentially done it's just like
01:54:23
you said you've got the ability to
01:54:24
adjust quite significantly and also for
01:54:26
its impact on them as well yes that's
01:54:29
it's a wall this can be taken apart legs
01:54:30
can come out the ramp can come apart the
01:54:34
frame can come apart and all this can go
01:54:35
into the back of the vehicle are
01:54:37
inessential perfect okay so those who
01:54:40
want to go off to meets or whatever can
01:54:42
take their own frames their own shame
01:54:45
horses with
01:54:49
so now in order to make the components
01:54:51
we're going to be utilizing the timber
01:54:52
that we cleaved off from before then we
01:54:55
wash these sort of off cuts will get
01:54:59
used up if it doesn't get used up for
01:55:02
the components you would have got used
01:55:04
up for firewood obviously needs a bit of
01:55:06
air drying before that happens and all
01:55:08
the shavings will get used up as well
01:55:10
different small fires that we use on
01:55:14
site so what going to do is we're going
01:55:17
to split this up into component parts
01:55:19
bearing in mind we've just said about
01:55:21
the three main parts of the frame which
01:55:25
is the the top piece the the fulcrum or
01:55:28
handle piece and then they wear the feet
01:55:30
fit so I'm going to try and get all
01:55:32
three of those out of this one piece so
01:55:34
using the throw again and the more this
01:55:39
off so once again from the middle ityou
01:55:44
from the core yeah just taking out the
01:55:47
the pit line really cause you don't want
01:55:50
that in any of your timber and will work
01:55:55
probably the handle out of this piece
01:55:57
and then we'll split this in a certain
01:55:59
way where we'll get both the the top
01:56:02
part and the bottom part of the frame
01:56:06
that that will be for the handle and
01:56:10
then I'm just going to try Noren take
01:56:13
this to get the best as we can out of it
01:56:17
looking at it we've got quite a thicker
01:56:19
piece at the bottom but I'm just
01:56:22
noticing we've got quite a crack in
01:56:23
there so we may only get the one piece
01:56:25
out of this see how we go okay get more
01:56:30
on it so let's just hit that again
01:56:41
knocking the bill down turning it right
01:56:55
yeah and you see where that's followed
01:56:57
through almost gone through the crack
01:56:59
there is another one just there which
01:57:00
I'm going to have to try and take out
01:57:02
but I've got quite a big chunky piece
01:57:06
and they just still get what I want out
01:57:08
of that a lot of Acts work I think we'll
01:57:12
get it off okay okay so what we're gonna
01:57:17
do is there showed early on about using
01:57:20
the axe work for the legs and it's a
01:57:22
similar process now we're just going to
01:57:23
make up the parts that we need this is
01:57:26
going to be far longer than we actually
01:57:27
need so I'll be cutting this down a bit
01:57:38
what I'm gonna try and do is just square
01:57:40
it up into a a billet of a square shape
01:57:45
rather than before I round it
01:57:47
just want to get making looking they're
01:57:51
the right sort of size so what are you
01:57:57
making around Pierce's you I neither
01:57:58
want to get a square first
01:58:00
well dimensions base it just gives you
01:58:02
something to work to any mind all the
01:58:05
Bark's got to come off as well and I can
01:58:08
give you a false perspective as other
01:58:09
timber we can start to see we've
01:58:11
actually got it slightly elongated and I
01:58:14
want to remove that one side of that
01:58:21
okay so now I've got a square shape and
01:58:25
it just gives me a reference point to
01:58:27
work too and choking up the axe right up
01:58:32
to the head and I'm doing these
01:58:34
feathering cuts and then that'll just
01:58:37
ease and what I'm looking for is making
01:58:40
sure I've got a fairly straight sided
01:58:51
again ever mindful about safety going to
01:58:55
stand to the left of where the the axe
01:58:57
line is in this case because on the
01:59:00
right under the shop alright so now you
01:59:04
can see there's a bit of a bow on here
01:59:06
got this reasonably straight here I'm
01:59:09
now going to try get this looking a bit
01:59:12
more square shapes
01:59:22
so you've got this pretty pretty square
01:59:24
now at you though yeah but what I've
01:59:26
done is a it was quite an irregular
01:59:28
piece of timber if you can see where
01:59:30
it's come from and I've just tried to
01:59:32
follow the grain to get get it nice and
01:59:34
straight so although it's squared off
01:59:37
I'm gonna try and make this now into
01:59:39
moral round ability by taking off the
01:59:41
corners always keeping the axe head
02:00:09
vertical it's angling the Tim not the
02:00:12
acts that way the axe will work for you
02:00:17
and not to put more pressure on your
02:00:19
wrists if you start accessing over here
02:00:23
he's not getting any control
02:00:31
okay so although that's quite a rough
02:00:35
bill it will be a little bit more off
02:00:39
the ones to either think so essentially
02:00:46
you've gone from obviously a very
02:00:48
irregular page to a rough square to ten
02:00:51
taking the size and making it a little
02:00:52
bit more round yeah that's about it
02:00:55
isn't it ideally what you'll end up is
02:00:57
the octagonal shape
02:01:03
so from there I'll end up doing is so
02:01:20
now were the shape or for you know just
02:01:21
thought you know trying to make it more
02:01:22
round or you know we're just trying to
02:01:24
make it more into a rounder shape what
02:01:26
I'm also trying to do is remove all the
02:01:28
axe cuts so we don't want any of those
02:01:31
in the timber itself you get a bit of a
02:01:33
spot like that twist okay just pulls it
02:01:37
off see there's some axe cops in there
02:01:42
getting rid of those tax cuts here pull
02:01:46
off and then he oversees where the
02:01:52
remove that we're just trying to get it
02:01:56
into a rounder shape let's ensure all
02:01:57
the experts are off though see he's got
02:02:01
an eight sided billet that's that one
02:02:04
end now that there's a template I can
02:02:07
turn it over work on this end
02:02:12
[Music]
02:02:27
[Music]
02:02:59
you think it's a pretty healthy nice and
02:03:04
fresh now for all those who've got to
02:03:09
either the storm cat or kelly kettle or
02:03:11
Gilly kettle these are great for that so
02:03:14
you can dry these out and just feed them
02:03:16
in burn beautifully so all it all gets
02:03:18
used I think I'll be happy enough with
02:03:30
you've got a fairly round billet it's
02:03:33
still a little bit in the middle say
02:03:36
that off
02:03:39
they were just trying to make it nice
02:03:41
and straight when we turn it just take
02:03:46
off the bits of the year that is gonna
02:03:54
be a reasonable we're not gonna need it
02:03:55
there look full length of this is just
02:03:57
that what was left over from the timber
02:03:58
so what I'll probably do is just cut it
02:04:01
a little bit oversized no bearing in
02:04:03
mind we've got to do six inches for the
02:04:05
middle which is going to sit on the body
02:04:06
and then we've got to leave the ear
02:04:09
which is an inch and a half either side
02:04:10
and then a bit more for the top piece
02:04:13
the bottom foot pace will be even wider
02:04:16
so we can get a good foot on either side
02:04:18
of it so that will probably be okay from
02:04:20
the bottom area
02:04:22
I'll turn that and then we'll we'll make
02:04:26
some more so that's the one piece so
02:04:31
Neil now that obviously we've roughed
02:04:33
out the the pieces yeah so see now we
02:04:35
want to turn them on a polo to kind of
02:04:38
make them rather obvious into the shape
02:04:40
that we need I'm joy doing a quick
02:04:41
discussion around the polos itself well
02:04:44
basically it comprises of four main
02:04:48
parts there's the pole itself which in
02:04:52
this case goes beyond the fence and so
02:04:55
we also have the a-frame which acts as a
02:04:58
fulcrum the treble the pole is about 18
02:05:10
feet length made entry of an ash tree
02:05:15
and that's allowed to dry for six months
02:05:19
remove all use right the next part will
02:05:23
be the main body of the lathe itself
02:05:26
we've got two a frames and with a bed
02:05:30
attached double bed
02:05:31
we've also then got two pockets and
02:05:34
people who agree electric turn you will
02:05:36
know them as a headstock and tailstock
02:05:38
but they're called puppets in Greenwood
02:05:40
turning and what we've got there also in
02:05:43
between those is a tool rest which in
02:05:45
this case is made from a piece of oak
02:05:48
the headstock has a handle on it you
02:05:52
don't necessarily need that both the
02:05:54
puppets are held on by wedges underneath
02:05:57
the bed so that locks it down into the
02:06:00
and they're movable to the size of the
02:06:03
template it's only interesting yeah the
02:06:05
other final part is the obviously the
02:06:07
treble which we set on this has a
02:06:10
movable head so we don't move the string
02:06:14
across with it yeah right gotcha
02:06:16
come on side of the other and basically
02:06:20
where it's an active you the individual
02:06:24
creating the power and you're working in
02:06:26
tandem with the spring
02:06:27
of the cold but I press down the pole
02:06:31
comes down and as I release my foot the
02:06:34
pole takes over and brings the string
02:06:36
back up so it's this act you know this
02:06:41
is why this is called a reciprocating
02:06:42
lathe mm-hmm so it's the actual piece
02:06:45
turns forward and back forward and back
02:06:48
now if we start to introduce a tool the
02:06:51
first tool what I'll be using is this
02:06:53
roughing gauge now this is a very old
02:06:56
blacksmith made one we fit well I bought
02:06:59
this at a car boot sale it was covered
02:07:02
in paint not ground very well and I
02:07:05
ripped brought it back into use nice
02:07:07
socketed tool works beautifully for what
02:07:13
I want I knew instantly when I saw it
02:07:15
what it was
02:07:16
mmm-hmm just nice to use so we'll
02:07:18
introduce the tool I've done a little
02:07:19
bit to test it so how we work this is I
02:07:23
put my thumb underneath the tool the
02:07:25
four fingers across the top and my hand
02:07:27
is resting on the tool rest so just be
02:07:31
aware of the treadle moving around said
02:07:33
so and the pole what I'm going to be
02:07:36
doing is I'm going to move the treadle
02:07:39
and see the forward emotion backwards
02:07:42
and I'm going to introduce the tool and
02:07:44
I push down the tool goes in as I lift
02:07:47
all comes back because this timber is
02:07:58
slight I'm just gonna try and take the
02:08:03
high spots off here there's a hot spot
02:08:05
you see that really digging it out
02:08:10
there's nothing being turned there who's
02:08:12
got a bit of a bow in it
02:08:19
we'll show you again in the moment how
02:08:22
to set up the the piece you're turning
02:08:25
in between profits what we're doing here
02:08:37
is we're actually turning the piece it's
02:08:43
going to go down at the bottom of rain
02:08:45
so what we could end up is with it put a
02:08:50
pick piece in the middle and two inch
02:08:52
sentence or it could be one of the
02:08:55
half-inch down there we've got a fairly
02:09:01
round piece there rough date now there's
02:09:04
two ways of doing this we can kick over
02:09:07
the string and just carry on certainly
02:09:16
taking off the high spots both got be
02:09:27
mindful where that string is and
02:09:30
returning don't know what the tool
02:09:33
anyway hanger the string you can see
02:09:40
we're turning out Sycamore he gets a
02:09:42
really nice ribbon off because that is
02:09:53
the ring porous tree see there's a lot
02:09:56
of grain that you can see in the timber
02:09:57
as we've seen before Sycamore so diffuse
02:10:05
Taurus timber and it actually comes off
02:10:08
the tree a lot nicer when turning so
02:10:11
we've got a few little flats here and
02:10:14
they're not too bothered by those
02:10:15
because they're going to get turned off
02:10:17
so the next tool that we would use just
02:10:20
bring that over to the left again next
02:10:24
tool would use
02:10:26
is my tool I had made by Nic Westerman
02:10:31
and this is a combination of a flat
02:10:37
turning chisel and a skew chisel you can
02:10:41
see this is an older version based on a
02:10:43
picture I saw from a medieval painting
02:10:45
and what we have also is a more modern
02:10:50
version where you've got a flat two inch
02:10:52
blade and a skew chisel and I can do all
02:10:55
that with one but this is quite a
02:10:57
fearsome tool so you've got to really
02:11:00
hold it because again they'll just pop
02:11:03
those away right because we get the the
02:11:09
the tool rest even closer you can see I
02:11:12
can now do the same again hold it and
02:11:14
what I'm doing I'm just going to smooth
02:11:17
off all those rough edges first getting
02:11:25
it smooth don't know what you want to
02:11:37
talk through the way you can be working
02:11:39
through this site yes what we did
02:11:42
previously is we've now measured this
02:11:46
down to one and a quarter inch now this
02:11:47
is where the foot part of the frame will
02:11:51
be so my left foot would go here my
02:11:53
right foots gonna go there this is the
02:11:55
spacer which is the same size or just
02:11:58
slightly larger than the body of the
02:11:59
shave horse so the body of the Chavous
02:12:02
is six inches this is six and a quarter
02:12:04
so that makes the sure that the frame
02:12:06
doesn't squeeze up on the just the
02:12:11
message quickly we did this part off
02:12:13
camera because Neil just basically easy
02:12:15
just check everything's working with the
02:12:17
Polo so we're now going to show on
02:12:18
camera you start here which is exactly
02:12:20
the same process yeah so what we're
02:12:22
gonna do getting back to the roughing
02:12:24
gauge I'm now going to
02:12:59
so I'm just going to change tools now go
02:13:03
back to my so the flat edge or straight
02:13:09
edge and a skew chisel combined you can
02:13:12
see I'm not far off inch and a quarter
02:13:14
and width so we're going to take this
02:13:17
end down first there's a matter of
02:13:21
cutting in with the point of the skew a
02:13:28
little bit of curving up I just want to
02:13:40
check what size you've got we're just
02:13:42
over the size so family we've got to be
02:13:48
drilling it an inch and a quarter and I
02:13:52
did because this is still green remember
02:13:54
and we're using green timber odds there
02:13:57
is going to be a bit of movement when it
02:13:58
dries but because we're going to lock it
02:14:00
in within I'm not too bothered about
02:14:02
that and this is a saw that we're using
02:14:08
ideally you'd probably just turn all
02:14:10
these and and and let them to dry and
02:14:14
then you could refit the Tenon's to suit
02:14:18
so now I've got that end nicely sorted
02:14:21
on just not come out soon
02:14:31
we're just going to check that's fine a
02:14:34
little bit tight there okay that's it
02:14:46
I'm good to go just making it a little
02:15:01
bit tight on that end where it's going
02:15:02
the frames gonna come up so it'll just
02:15:04
tighten up to it all right so that's
02:15:07
that's really it for that piece no undo
02:15:11
this and we'll take that off
02:15:15
so that's your your first piece made
02:15:18
which is going to sit in the bottom of
02:15:20
the frames you have a look at the old
02:15:21
one there that's where that's gonna go
02:15:24
right we can rework this we can put a
02:15:27
few ridges on here so that your feet
02:15:30
will grip that so it doesn't slip off so
02:15:32
there's lots of little additions we can
02:15:33
do to that but that's primarily the
02:15:35
piece of timber made so the next thing
02:15:37
is gonna I'm going to make the top and
02:15:39
then the hand wall here for the the
02:15:41
fulcrum so it's really just making
02:15:44
another one of those but the the end
02:15:46
pieces will be an inch not inch and a
02:15:48
quarter the what I'm gonna do see from
02:15:53
this other end we've just done off
02:15:54
camera we've got a few ridges on here
02:15:56
well that'll just act as a bit of a grip
02:15:58
for our feet and I'm gonna do the same
02:16:00
this end maybe three-quarters of an inch
02:16:09
mark
02:16:18
burning minds we're gonna have the frame
02:16:20
there so we don't need to go any further
02:16:21
the faster and just come the opposite
02:16:25
way so that gives us a yeah moving in
02:16:31
there just a kid you do not let's get
02:16:39
the fur off yeah it's just just cutting
02:16:44
one side any of these Theon just
02:16:46
altering the tool history from one side
02:16:48
to the other
02:16:57
it's just taking out the worst of it
02:17:00
then what I'm going to do now just pick
02:17:02
up a few shavings in my hands and then
02:17:07
act like nature sandpaper okay that's it
02:17:23
so moving on to next piece just very
02:17:25
quickly show how you actually adjust
02:17:27
these yeah we can see now the this next
02:17:29
piece is a lot shorter so what I have to
02:17:32
do is adjust the puppets and below there
02:17:35
is some wedges that hold the puppets
02:17:36
down to the bed just a matter of tucking
02:17:38
around the back moving those out and
02:17:43
then adjusting like a poppet so that we
02:17:47
can get just read which I will just undo
02:17:53
that enough to make sure that we've got
02:17:55
plenty space and there's just a matter
02:17:58
of not amazing really tight to make sure
02:18:02
that the puppets are down and locks
02:18:04
solid
02:18:12
just make sure you've got enough room
02:18:14
there brilliant and then again with our
02:18:19
trusty pencil and a mark out the middle
02:18:26
on both ends and getting the actual spur
02:18:36
on the poppet on that pencil mark why
02:18:39
not in I'm not going to go right home
02:18:42
because I want to do just pull the tool
02:18:46
rest back and I just want to see how
02:18:47
that runs on the lathe which is great
02:18:53
but this is going to be the top piece on
02:18:57
this on the frame okay quite tight to
02:19:18
adjust that so with the post a lot of
02:19:21
Justin once it's once it's in place okay
02:19:28
just this has to be quite rough on the
02:19:31
top because over time yes it does get
02:19:36
smooth to the pockets under pressure
02:19:38
can't move backwards so what's the next
02:19:42
step you've got these right yeah I've
02:19:44
got some beeswax in my hand but I've
02:19:45
also got some petroleum jelly as well
02:19:49
which you can use as a lubricant just to
02:19:51
pop put on the ends although this is
02:19:54
green that's great but if you're doing a
02:19:55
lot of turning on one piece eventually
02:19:59
the moisture is removed out at the ends
02:20:01
not the piece of timber it just because
02:20:05
of the friction it really heats up and
02:20:07
if you don't have any lubricant in there
02:20:08
it squeals like Matt but actually is
02:20:12
quite although this is quite freshly it
02:20:14
is quite a dry timber so you can either
02:20:16
use a little bit of beeswax shoved into
02:20:19
it or
02:20:21
petroleum jelly whatever is easiest for
02:20:23
you to find I mean most pharmacies up
02:20:26
this available blue all all of them so
02:20:29
it's just a matter of putting a little
02:20:30
bit on either end and that's that sorts
02:20:33
that out now we've got that on I can
02:20:36
actually add the string we've got two
02:20:40
turns but to show a little bit about
02:20:42
that because a lot of people get caught
02:20:44
out by this so if you hold the string in
02:20:46
your left hand
02:20:47
imagine you're beating it the string or
02:20:50
a drum and you hit it and you turn it
02:20:52
away from you and then another one
02:20:54
you turn it away so that actually sets
02:20:57
it up right for when you're using the
02:20:59
treadle another thing that you've got to
02:21:04
be aware of is also that we've got this
02:21:06
tight because this is under quite a lot
02:21:08
of pressure if you don't have the it
02:21:12
locked in tightly what can happen is
02:21:14
this will break out and this piece of
02:21:16
timber can fly quite a way okay yeah
02:21:20
I've seen it happen at shows with other
02:21:22
people they haven't got it done and bang
02:21:24
it goes about ten foot into the crowd
02:21:26
and that can be really dodgy so I'm
02:21:31
gonna do is get set up and we're going
02:21:34
to turn this oh you do bear in mind
02:21:36
we've got to go back to the roughing
02:21:39
gauge I'm just gonna make sure that this
02:21:40
is all running okay and we're away again
02:21:44
I'm gonna stop turning just see how it
02:21:54
the as I'm pressing down the woods
02:21:56
coming towards me and I'm actually
02:21:58
introducing the tool into it and as I
02:22:00
lift my foot I'm coming that's all away
02:22:02
slightly so it doesn't rub the back of
02:22:04
the tool because this is only carbon
02:22:07
steel if you just held it there all the
02:22:08
time
02:22:09
see how I'm rubbing just rub a big gag
02:22:11
in the back you don't want
02:22:19
[Music]
02:22:30
okay so this is the bottom of the frame
02:22:34
maybe your feet are going to fit this is
02:22:36
going to be the top one and we've got to
02:22:39
make sure that the the to fit exactly
02:22:42
the same on the frame that we just 12
02:22:49
inches so I'm just going to mark the
02:22:50
middle of six inches and then either
02:22:52
side of that going to need 3 and 1/8 so
02:22:59
that'll be 6 and 1/4 there that's 3 and
02:23:02
1/8 there okay so these two ends will be
02:23:06
the 1 inch Tenon's which will sit
02:23:09
through the frame and get fixed I'll
02:23:11
just poke out a little bit you can see
02:23:13
that we took three marks yeah Center 3/8
02:23:18
that side 3/8 that side giving you 6 and
02:23:20
1/4 it'll be the same as that piece on
02:23:24
there ok although this is a lot longer
02:23:27
bear in mind this is your feet sitting
02:23:28
on here lined up
02:23:48
marking out the initial basically you
02:23:51
you're you didn't the initial marking
02:23:53
space yeah get that sorted I'm now gonna
02:23:56
use the roughing gouge again to get this
02:24:01
down a little bit okay
02:24:32
so what I'm gonna do now
02:25:05
you hear that squeaking means I need to
02:25:09
get a bit more of a loser now you don't
02:25:19
necessarily have to take it off just get
02:25:24
your finger in dab it into their squeaks
02:25:31
gum so just checking it with a way of an
02:25:36
inch yet so how we lookin now yeah
02:25:42
that's good
02:25:43
that's just nice and tight that'll fit
02:25:46
into the one inch hole that we're gonna
02:25:48
drill with the bracing bit and now
02:25:51
basically just repeating the other side
02:25:52
okay I'm gonna do the other side here
02:25:57
great so we're looking good so we've
02:25:59
just simply repeated the same on the
02:26:01
other side yeah there's been a bit of a
02:26:04
fault where where I'll just caught it
02:26:05
what happens this is what happens to be
02:26:07
reciprocating lines if you don't control
02:26:08
the tool runs away with it just see the
02:26:12
little bit of a about to take off
02:26:13
that's not gonna affect what we do
02:26:15
that's just bad workmanship on my part
02:26:17
okay so that's the top taste this is now
02:26:27
the top part the handle yeah this is a
02:26:29
handy going it this will be where
02:26:31
everything comes up this the bar just
02:26:41
rubbing on the
02:26:47
taking off the high spots see there's
02:26:58
still a flap there you know it high spot
02:27:01
they're taking all that side off and
02:27:03
we've got quite a bit so we were just
02:27:16
discussing something Neal yeah so
02:27:19
obviously this is going in like the
02:27:21
middle session so this attaches it to
02:27:22
the bench doesn't it so this is your
02:27:24
fulcrum the handle be made up this end
02:27:27
this is the tenon
02:27:28
that's gonna go all the way through the
02:27:29
body and frame so just to kind of so
02:27:32
this is just a recap this is this middle
02:27:34
one here yeah guys proof are you a
02:27:37
measure something obviously we working
02:27:38
with Greenwood so you were talking about
02:27:40
the width of it yeah the body is gonna
02:27:42
have a an inch hole drilled through it
02:27:44
which is fine but if you make the this
02:27:48
an inch the the handle that's the body
02:27:51
starts to shrink and dry it's gonna
02:27:53
tighten up and you don't want an inch
02:27:57
tenon going into an inch hole because
02:27:59
it'll dry and shrink so when you take it
02:28:01
home these need to be dried separately
02:28:04
and if the tenon hole sorry if the
02:28:08
mortise hole shrinks up you can actually
02:28:10
put in another autist through it and
02:28:12
just open it up again so the point being
02:28:14
is that everything's that are dry so if
02:28:16
I leave this inside the actual mortise
02:28:18
yep there's a ton of concrete could just
02:28:20
say it's up place indeed so this needs
02:28:22
to be slightly smaller anyway but I'm
02:28:24
gonna make this a round about 7/8 of an
02:28:26
inch as we compare to the mortise hole
02:28:28
which is going to be an inch so it's it
02:28:30
rattles through and it'll be nice and
02:28:32
smooth at the end of the day it'll hold
02:28:34
and and create a good fault fulcrum so
02:28:38
what I'm gonna do now is just turn it
02:28:40
round and there to do the other end look
02:28:43
I'll see what that's gonna be good for
02:28:45
you
02:28:55
long as that's bigger and thicker than
02:28:57
the the actual Senate that's okay but
02:29:01
onon particularly anybody's a little bit
02:29:03
of a clap which you take off that'll be
02:29:05
the size of the handle you can see
02:29:07
there's the mark that I've still got
02:29:09
which I'm still going to just put a
02:29:14
reference point in there okay all this
02:29:23
will come off they'll just want to make sure that I've
02:29:25
got enough for the handle right so I'm
02:29:49
just going to try and take that with the
02:30:05
engage
02:30:24
now I'm gonna try and just get the 10 in
02:30:30
the same weight which is about 7/8 inch
02:30:36
so I'm coming up there it will start to
02:30:39
feel and chatter so just okay and I'm
02:30:59
just gonna put it
02:31:16
[Music]
02:32:04
[Music]
02:32:13
see you're making fire around it all
02:32:15
yeah it's just really so we got some
02:32:22
into grab a hold up I'm just gonna be a
02:32:28
[Applause]
02:32:37
bit more of this end
02:32:52
[Music]
02:32:55
okay
02:32:57
sorry I just rough that they all nature
02:33:03
sound paper again we'll just burnished
02:33:04
us
02:33:13
[Music]
02:33:15
you know let's just put a bit of a shine
02:33:17
on it see on the edges is just catching
02:33:20
it let's remove all those little birds
02:33:25
so the last piece we're doing is the peg
02:33:27
that's going to go in the ball and we're
02:33:29
just doing one peg okay so I've got that
02:33:38
set up again what I'm gonna do is just
02:33:43
round it off before I put the round on
02:33:47
the lights fading I could just catch in
02:34:13
the right okay so what I got to do now
02:34:17
is just remove all that let's just be a
02:34:20
little knot on the end of that
02:34:50
[Music]
02:35:01
[Music]
02:35:17
the cows you use it a very small yes
02:35:20
spindle gauge it's basically gonna be so
02:35:27
you can get your finger in there and got
02:35:31
something to grab a hold off when you
02:35:34
set it out just go and see she's gonna
02:36:18
be an inch all the way down this spindle
02:36:22
oh just want to make sure in a little
02:36:23
bit so I'll get make sure we get it
02:36:26
right at this end and then I can do
02:36:27
follow the rest today so what I'm gonna
02:36:33
do stop there now and I'm gonna turn it
02:36:36
round and just put a bit an inch long
02:36:39
across the hole yeah across the whole
02:36:40
thing
02:36:41
now I've got a
02:36:45
nice surface to turn on there I should
02:36:49
run a little bit better okay as you you
02:37:06
know which you'll grab hold of something
02:37:08
tight
02:37:09
that's waggling they're coming up too
02:37:12
tight so you're done in taper right a
02:37:14
bottom so yeah so we old slide in and
02:37:17
anything tap it home
02:37:18
perfect I think actually might just need
02:37:21
a little bit off there I'm just gonna do
02:37:23
that the say I think we the puppets are
02:37:39
a little bit out on this old light look
02:37:49
it's just gonna be locked solid that's
02:37:54
it so that's all four bits done then this
02:37:57
is gonna be burnished with the shape
02:37:58
yeah we can do that as well
02:38:04
the nature sound paper just to finish
02:38:07
off
02:38:11
see that actual list spindle is quite
02:38:14
hot move that across string over there
02:38:22
do that just smooth it off so nil I just
02:38:38
wanted to touch on a option of doing the
02:38:42
the Tenon's yeah for those that don't
02:38:45
have a Polish so what is the kind of
02:38:49
alternative they can well you could get
02:38:51
the bill it down to the simple to almost
02:38:53
the right size and they're not what I've
02:38:55
set up here is a brace and bit all right
02:38:58
the brace is really just to mark the end
02:39:02
of the or billet I'm going through much
02:39:05
more than that okay and that gives you a
02:39:09
rough mark for an inch so then what I
02:39:15
can do is I can then draw knife this
02:39:17
down quite happily to that mark and that
02:39:22
will give you your tenant bear in mind
02:39:24
you've got to have a thick bit up here
02:39:25
so you may want to put a saw cut or a
02:39:28
mark pencil mark around it and you're
02:39:30
just working going parallel to that now
02:39:37
okay like I said before do the square
02:39:40
cut
02:39:44
just tell them this down to the right
02:39:46
size because that little bits come out
02:39:48
you see that mm-hmm so you know you're
02:39:49
there turn it just there on that bit
02:40:04
turn it and we're just there so now
02:40:16
we've got four size which are just well
02:40:18
one more so I'm just going to bring that
02:40:20
down a little bit further there we are
02:40:24
there the four points north north south
02:40:28
east west or if you want to call it
02:40:29
12 o'clock 3 o'clock 6 o'clock 9 o'clock
02:40:32
whatever that's fine and then we're
02:40:35
going to turn it on its edge and we're
02:40:36
just going to bring down the corners
02:40:39
similarly and that that end yeah this is
02:40:50
where you've got to start being a little
02:40:51
bit careful what you take off they'd
02:41:00
almost don't and then it can be really
02:41:03
gentle about that's not going to be far
02:41:08
off a perfect circle and would you take
02:41:11
the ridges off you can see what what
02:41:15
I've done is I'm just down to that cut
02:41:18
where this than 30 bits that's got to
02:41:19
come off
02:41:24
that's not bad for its own um is it no
02:41:28
there is another way of doing that as
02:41:29
well which I'll show you with another
02:41:31
tool look what I've got set up here is a
02:41:37
Veritas tenon cutter they might leave
02:41:40
Ally tools
02:41:42
there is also an adapter you can get
02:41:43
which fits into the end of the brace
02:41:45
it's a bit like the brace bit see they
02:41:48
fo put the same tool so this is quite a
02:41:51
good setup for someone who wants to just
02:41:52
start out making Tenon's you know sort
02:41:57
of post and wrong stools and things like
02:41:59
that so what I can do here although I'm
02:42:01
just stuck on the shade horse doing this
02:42:03
I did it viewing a bench you see I'm
02:42:07
just getting it in making sure that the
02:42:09
the body of the tenon cutter the adapter
02:42:13
and the body of the brace are all in the
02:42:16
line with the timber that you've got so
02:42:19
that's that way there is a little thing
02:42:25
here that's going to give you a level
02:42:27
but I wouldn't even look at that
02:42:29
obviously wouldn't put those on because
02:42:31
they're a little bit awkward really so
02:42:33
there's that I'm looking down here so
02:42:37
it's dead in line also you need to be
02:42:40
aware of the up-and-down position as
02:42:42
well and see that so it's not only left
02:42:45
and right but up and down and you've got
02:42:46
to get that essentially on there what
02:42:48
I'm doing is on pressing day
02:42:51
[Music]
02:43:08
so you get these shavings when you get a
02:43:11
tenant have a look at the lieutenant I
02:43:14
did with the wall end got some facets on
02:43:18
this one has still got a a roughish edge
02:43:21
to it depending on how good you are with
02:43:23
the tool but it's a little bit rounder
02:43:25
so but they both work adequately so Neil
02:43:31
the four components are done then yeah
02:43:33
so basically we've got the foot part of
02:43:36
the frame made there's the handle that's
02:43:39
gonna be the fulcrum that the frame will
02:43:41
twist on and then we've got the the
02:43:43
upper part which is going to be the
02:43:44
clamping mechanism at the top end of the
02:43:46
frame and the fourth part that we turned
02:43:49
was the basically the pin that's going
02:43:52
to keep the the ramp or the plank that
02:43:57
we're going to be clamping to and that
02:43:58
just keeps that in position so there's
02:44:00
some noise obviously you've shown all
02:44:02
this on the pod but I just just
02:44:03
demonstrated there are other techniques
02:44:04
yeah but yeah you could have used
02:44:06
rounder planes on it there are all sorts
02:44:10
of stale engines and rounder planes that
02:44:12
will do these one each tenon cutters and
02:44:15
Tenon's I should say and you can get
02:44:18
them at different shapes this one's one
02:44:20
and a quarter there are others at other
02:44:22
different sizes so it's well worth
02:44:25
investing if you can get a pole lathe
02:44:27
great but there are other means of
02:44:29
working perfect so now we onto the site
02:44:35
arms now the first thing you will do is
02:44:37
you said you were trimming off to soccer
02:44:39
size base yeah we're gonna keep it at
02:44:40
around 37 and a half inches for this
02:44:43
particular Heights because you've got a
02:44:45
good long leg on this and we
02:44:47
want to make it long enough for you and
02:44:49
your friends to be able to use and I'm
02:44:52
sure you can have a lot taller you know
02:44:54
people of you and maybe the recent
02:44:55
that's it I've seen some friends notice
02:44:57
it so it'll be interchangeable from
02:45:01
different heights of people so we'll
02:45:03
keep it around about 37 art but we're
02:45:04
going to trim off this dead not be so no
02:45:13
just before obviously we draw the holes
02:45:15
into the side arms so obviously we're
02:45:17
just looking at the the measurements how
02:45:20
far we're gonna you know place the holes
02:45:21
and whatnot see just wanna talk through
02:45:23
what we've decided on this particular
02:45:24
length well with this one because we
02:45:26
know the whole length of the arm is
02:45:28
around about 37 inches we're going to
02:45:32
allow a good inch and a half below the
02:45:34
bottom of the hole so between the bottom
02:45:37
hole and the bottom of there are going
02:45:39
to allow a good inch and a half so it
02:45:40
doesn't break out then we're going to do
02:45:42
an inch and a quarter hole then between
02:45:45
there and the first hole we're going to
02:45:48
do 20 inches mm-hmm okay so that will be
02:45:51
the first hole for the Frog Chrome and
02:45:53
then we're going to do incrementally in
02:45:55
a two inch spaces three holes and then
02:45:58
inch and that's an inch tenant okay and
02:46:01
then between the middle hole and the top
02:46:03
one we're going to do a nine inch gap
02:46:05
and that should be adjustable enough for
02:46:09
what your needs are and just to kind of
02:46:11
fight those you're a bit pedantic
02:46:13
weirdos the two holes on the bottom with
02:46:15
the foot just decides right now we're
02:46:16
gonna do just the one yeah just the one
02:46:18
I mean you can always add that in a
02:46:20
later date yeah to suit your needs but
02:46:25
all these adjustments are adjustable for
02:46:28
most people you know you can add it
02:46:29
shrink it bigger
02:46:30
whatever - suit yourself
02:46:35
so no you just realize you want to do
02:46:37
quat or one quicker amendment you need
02:46:39
to clamp yes to the very top bit and
02:46:41
what we're going to do is we're going to
02:46:42
put our just a little flat on it you can
02:46:45
put a v-shape chip in it as well to
02:46:47
clamp the timber it's almost the
02:47:00
reasoning behind this it actually clamps
02:47:04
the timber a little bit better edge see
02:47:13
you have a look you've got a nice flat
02:47:16
edge now rather than a rounded edge so
02:47:22
that will actually sit and grasp a
02:47:24
little bit more what you can also do is
02:47:26
we'll put a little V cut into there so
02:47:29
that will sit on a around tenon and grab
02:47:32
it a little bit more as well cool so if
02:47:34
you've got a larger flatter piece like
02:47:37
your spatula or something that will grab
02:47:38
it on the flat if you've got a little
02:47:40
round end or a tenon that you're you're
02:47:43
trying to and that will grab that as
02:47:45
well so these little additions which is
02:47:49
going to make your shape horse a lot
02:47:50
safer and easier to use coal shall we
02:47:54
add that onlin yeah so I just need sit
02:48:01
[Music]
02:48:05
alright okay so what I'm gonna do is on
02:48:07
stand up and I'm gonna cut this
02:48:15
[Laughter]
02:48:21
so you literate for sewing of agency
02:48:24
yeah that's all it is just to be in
02:48:39
there as well and that will sit and grab
02:48:42
hold of any round 10 and like that okay
02:48:48
so Neil we've marked off the holster
02:48:51
this is the bottom one for the it's
02:48:52
gonna be the inch and a quarter mm-hmm
02:48:55
that's for the foot part of the frame
02:49:00
treadle then we've got three holes and
02:49:03
these are set at now two and a half
02:49:05
inches not the two inches that we
02:49:06
discussed I think in the appropriately
02:49:09
that older one was made for children
02:49:14
particular and I think we need to just
02:49:16
up these a little bit so these are two
02:49:18
and a half inches between you see the
02:49:21
original markings have been burned them
02:49:22
up a bit and then between the middle and
02:49:25
that that one is nine inches but I've
02:49:26
also added a second hole just in case we
02:49:30
need to use that as well it's fine it
02:49:34
just gives you the loads of options then
02:49:35
some terms of so we citizen we're gonna
02:49:38
do a dry fit yeah with one hole on the
02:49:40
Internet then just go just adjusted to
02:49:43
suit so what I'm gonna do is I'm gonna
02:49:46
do I've got the tomb we've got the inch
02:49:51
and a quarter and the inch and I'm gonna
02:49:53
do the the
02:49:57
the inch and a quarter so I'm gonna I've
02:50:01
clamped it together and we're just going
02:50:03
to go straight through the lot okay so
02:50:10
but I'm just eyeing this in this drill
02:50:13
needs to be vertical to the top of the
02:50:15
timber okay so it's not over there or
02:50:18
not it and there it's not that oil that
02:50:19
way it's got to be dead vertical as
02:50:21
blessed as you can get it I can just get
02:50:25
that in and we can use a level sorry a
02:50:31
square to give us a rough idea if that's
02:50:37
the right twice and that's pretty good
02:50:39
not bad for a red wine is it that's 11
02:50:46
so in future I should just stop you in
02:50:48
my tool bag will check your stuff that
02:50:50
support you up when I need you
02:50:53
eventually you do get used to
02:50:56
now the inch-and-a-quarter bit is quite
02:51:02
a tough bit to overcome and this isn't a
02:51:13
green symbol but it might one thing you
02:51:17
got to be really careful with your the
02:51:22
brace bit is making sure that everything
02:51:25
is sharp said Neil the holes of thumb
02:51:41
but you haven't gone all the way through
02:51:42
no I said what we're going to do is
02:51:44
we've we've drilled so far and the pin
02:51:47
or the screw thread at the end of the
02:51:50
auger
02:51:51
there's just popped through so we'll
02:51:53
turn this over now keep them both
02:51:56
together and we can just see a little
02:51:59
bit where the holes have got one two
02:52:01
there's another one somewhere just about
02:52:03
there and then the other one finally
02:52:05
there so we haven't got to have that one
02:52:08
in the way we've got that with you don't
02:52:11
you see there partly done so what I'm
02:52:14
going to do is just clamp that on there
02:52:24
okay so one that one that one they're
02:52:28
sitting just about see the holes poking
02:52:31
through one and a quarter and they send
02:52:36
so insured this is in order to perfect
02:52:38
the break food just stop him break
02:52:40
through so you get nice clean hole
02:52:42
either side just so nil obviously the
02:53:05
holes done in the side but is somewhat
02:53:07
you want to do one quick little tweaking
02:53:09
yeah this is just an addition he doesn't
02:53:12
make that all any better but it it's
02:53:14
just something that some Turner's do on
02:53:17
there they would turn in it that's a bit
02:53:19
of fun to see yeah no man makes fire so
02:53:23
we're just using a steel wire on here
02:53:26
and it was see from the smoke coming off
02:53:28
it just burns in do another one
02:53:32
lovely smell
02:53:35
and they just create crates in there in
02:53:37
addition to whatever you're turning on
02:53:40
share legs hurt this is done a lot as
02:53:43
well just to show off put the leg
02:53:47
structure on things like a some Garden
02:53:55
implements dippers and things like that
02:53:57
the one inch increments or I usually
02:54:01
denoted with the line like this and the
02:54:07
other thing is is it it burns all those
02:54:09
little fibers that may be sticking up
02:54:11
inside of that anyway so you're getting
02:54:13
rid of them
02:54:14
there we are so nil we're going to do a
02:54:20
dry run up week to make sure everything
02:54:21
fits yep so we'll start with the foot
02:54:25
part of it if it's okay I'm gonna pick
02:54:29
the top bit in try and get the two
02:54:35
together okay and then obviously this
02:54:49
fits but whatever height you want then
02:54:53
you travel to go okay and this all
02:54:58
fulcrum on here so now we can then when
02:55:03
we've drilled the hole we can do a bit
02:55:05
of it they fit something where to the
02:55:07
actual shape horse perfect sold me body
02:55:11
now we're gonna go drill the holes yup
02:55:12
yeah we are indeed we'll do that next
02:55:14
perfect so no you're just marking off
02:55:19
the holes now I actually sat down on
02:55:22
this off-camera so you could do this
02:55:24
properly but obviously you're sitting on
02:55:25
it just to illustrate how you measured
02:55:27
up where the holes are going to go yeah
02:55:29
so you're sat on the saddle part and the
02:55:31
first hole is normally six inches or 150
02:55:36
millimeters from the front of your knee
02:55:38
to the first hole Center and then we're
02:55:41
going to do increments of two and a half
02:55:42
so you may put three holes
02:55:45
this and just want to put the thing when
02:55:46
we sat down you told me to basically put
02:55:48
my fine oh yeah to the edge job actually
02:55:52
got a bit further because we've designed
02:55:54
this for you this particular one and
02:55:57
each one's made specifically for
02:55:59
individual use but we're also trying to
02:56:03
make it for a generic use most people
02:56:05
are the similar height but that's the
02:56:07
measurement that we'll be using is about
02:56:08
six inches from the front of the knee to
02:56:11
the first hole what we're going to do
02:56:13
now is from the top we're going to mark
02:56:15
down a square either side than the top
02:56:22
based and normally what I do is we try
02:56:26
and get the whole quite close to the top
02:56:29
here so the center is probably going to
02:56:31
be about an inch - that will leave you
02:56:33
about half an inch of timber so this is
02:56:35
gonna be an inch hole remember going
02:56:36
through now we've got to be really
02:56:39
careful with the drilling that it
02:56:41
doesn't come up at an angle or go down
02:56:43
at an angle he's got to be parallel to
02:56:45
this surface on the top so everything
02:56:48
taps on that so this is we're using
02:56:50
squares and sites lines and somebody
02:56:53
else helping if you can to do it's quite
02:56:56
important perfect care and helping me
02:56:58
with this particular section because
02:57:01
you're on the camera so it's difficult
02:57:04
but thank you Karen for helping out
02:57:06
basically what's happening is we've got
02:57:08
that line that we marked on it which is
02:57:11
square to the top and what I'm going to
02:57:14
do now is I want to drill a parallel
02:57:17
mortise using the bracing bit going
02:57:20
straight the way through I'm using the
02:57:22
the line of this steel rule so I'll get
02:57:26
a parallel measurement here and I'm also
02:57:30
looking down that line as well and I'll
02:57:33
keep the the brace of the order in line
02:57:36
with that let's just start that off get
02:57:39
that in place so I've got it locked I
02:57:45
just want to check reasonably parallel
02:57:48
and then I'm gonna go that's right
02:57:52
this is where you gotta have courage of
02:57:55
your convictions a little check yep so
02:58:17
it's just poke for it's difficult to see
02:58:18
on the camera we can just see the pin
02:58:21
just there okay so I'm gonna withdrawal
02:58:23
that right now bringing this watch swarf
02:58:26
have got left in there the chips and I'm
02:58:29
gonna come round the other side and this
02:58:32
is once again to prevent the break-up
02:58:34
just that breakout yeah and see that was
02:58:37
quite an accurate drill what's the
02:58:41
reason that you wouldn't just go
02:58:42
straight through because it would just
02:58:44
break out the fibers that's all it is
02:58:49
yep following the hole back through the
02:58:52
other way oh Sh you know any fibers
02:58:55
we've got there yep waiting there now on
02:59:00
this side we can set up a second one
02:59:05
after going for a knot we've got three
02:59:07
was this difficulty on camera bass just
02:59:10
poking through nails alright so I'm just
02:59:12
gonna withdraw that you know this Wharf
02:59:17
would make I'll come around this side
02:59:25
it's just off the line
02:59:32
there we go there's actually just
02:59:56
okay that can be done with a as I say
03:00:02
this is a Jennings patent hmm brace and
03:00:05
bit you could also be done with a scotch
03:00:07
eye auger if you've got slightly odd a
03:00:08
bit and bear in mind we've got this is
03:00:11
six inches and you've probably got about
03:00:13
eight inches worth a cutter mm-hmm to
03:00:16
play with so just about get that's right
03:00:24
I'll see the pins got to go down the
03:00:26
bottom and this is probably a good
03:00:28
example of taking my shoes off beating
03:00:32
see I can then you can just put your
03:00:34
hand on the bottom of their keyring just
03:00:36
to hold it okay and I can just use that
03:00:39
as a clap but that works like okay and
03:00:44
just by adjusting the bat forward and
03:00:49
back you can you've got some adjustment
03:00:51
though you've also got adjustment in the
03:00:52
hole so you can get some quite big bits
03:00:53
of timber in here yeah
03:00:55
bear in mind if it's it you know you
03:00:58
won't want to be holding great big lumps
03:00:59
but somewhere between three and four
03:01:02
inches would be adequate that's just
03:01:05
been holding that but oh yeah and that's
03:01:07
without any pins holding it together
03:01:10
that's just holding it like so so the
03:01:13
next thing and final thing is we're just
03:01:14
going to drill the pin that holds the
03:01:18
plank and you see what I was saying
03:01:19
about the pivoting point yeah so that
03:01:26
pin that we've got to hold it down
03:01:28
it's got to be drilled at an angle no
03:01:30
that means doesn't happen so Neil we've
03:01:36
clamped this on the board so are you
03:01:41
looking obviously the yang going yeah so
03:01:44
what what's gonna happen now is I've got
03:01:46
to put this pin in now if I was to use
03:01:50
this as the my datum point here is a
03:01:53
level I can see I've got it at right
03:01:56
angles now to the board well if I was to
03:01:59
use that what's likely to happen is you
03:02:00
press down on there this is like it's a
03:02:02
fire or so we actually have to put this
03:02:05
in it a bit of an angle okay like so
03:02:07
okay and what that does is it acts
03:02:10
when you press on there it locks in
03:02:11
position it can't come out I'm just
03:02:16
going to drill you can see where the leg
03:02:18
runs up I'm just gonna drill the other
03:02:20
side of that that's an angle there's no
03:02:24
specific angle just make sure it's Oh
03:02:26
more over than the 90 degrees from this
03:02:31
here so it's probably adding like if you
03:02:34
took a measurements probably about 110
03:02:36
degrees from the from vertical from the
03:02:41
base I should say okay so with right
03:02:52
what I'm gonna do now is I'm just going
03:02:55
to get myself into a position where I'm
03:03:04
drilling a hole like so now I'm gonna
03:03:08
get to the point where I can't go any
03:03:10
further so I've already got the whole
03:03:12
set mm-hmm
03:03:13
I can take that off draw that out
03:03:20
undo that take the plank off all right
03:03:29
you just got the whole started and all
03:03:37
been well just keep going
03:03:41
and with this thing go all the way
03:03:43
through here all the way through
03:04:04
okay so the last and final piece we're
03:04:07
going to push the plank back through and
03:04:11
line up the holes for the peg I'll just
03:04:18
give a gentle tap there that's it
03:04:24
so that's locked so just have a check
03:04:31
see I'm really pushing hard on that that
03:04:35
plank doesn't doesn't pull up look at us
03:04:43
there what a difference that's made huh
03:04:44
yeah and that's why that angle is really
03:04:48
important
03:04:49
you've got to get that if you start
03:04:51
drilling at 90 degrees it's likely to
03:04:53
pop up and there we are that's really
03:04:57
the shave horse made the only things on
03:05:01
what we're going to do now is we're
03:05:03
going to insure that this top piece is
03:05:06
pegged nice and tight and so is the feet
03:05:08
down below the handle obviously remains
03:05:11
loose so we can move it about but that
03:05:13
really is about it final touches we
03:05:16
could round the ends off of the ears on
03:05:19
the top and bottom just crazy so you
03:05:22
don't catch your hand on any sharp edges
03:05:23
but that's really the shape horse made
03:05:31
so guys we've had to move into this
03:05:34
amazing barn just across from the
03:05:35
workshop but it is going absolutely
03:05:38
pitch black outside
03:05:40
it's impossible to film this is an
03:05:42
incredible bond like that was good a
03:05:46
detailed video of this location our
03:05:47
later date so we're just on the last leg
03:05:50
sound and we're looking at some pegs and
03:05:53
mr. mates is carving out some oak pegs
03:05:56
is that right yeah there's a bit of
03:05:58
English oak AirDroid and then it's been
03:06:01
brought in sizes properly well dry which
03:06:04
is what we need really for this and
03:06:06
what's going to attempt to make some
03:06:09
pegs that are gonna fit
03:06:12
[Music]
03:06:13
yeah as I say that's just coming up
03:06:16
quite nicely but speaking of in some way
03:06:19
pointless about the lighting it's indoor
03:06:21
lights it comes out very very different
03:06:23
to the outside lighting but you have to
03:06:26
make do so you've done a sample Peter
03:06:30
- obviously test out the hole as you're
03:06:32
carving it yeah so as I say you drill
03:06:36
the hole the size that you want and
03:06:37
we're just creating the pegs out a bit
03:06:40
of square squared AirDroid timber and
03:06:43
that really fits in nice and tight and
03:06:46
then this will go through into here and
03:06:49
just peg in it doesn't need to go all
03:06:51
the way through idea if you had a peg
03:06:54
that went all the way through you can
03:06:55
tap it back out and that's the problem
03:06:57
it becomes loose but if you drive it in
03:06:59
it is only one way it can't be tapped
03:07:02
out again you just have to twist it and
03:07:03
pull it out so there is a function for
03:07:08
not drilling all the way through okay
03:07:47
okay now the same she just holds a
03:07:51
picking persimmons yeah honey you can
03:07:54
twist and pull over and adjust okay so
03:07:59
there you go guys that is a wrap for
03:08:01
this very comprehensive and northern
03:08:03
tutorial on how to make a budget shape
03:08:06
or meal I cannot thank you enough
03:08:09
it's been a pleasure really slight
03:08:12
really tight now you wouldn't believe it
03:08:14
watching this video but this has been
03:08:15
coordinate over the period three days so
03:08:18
that's how much we've added condensed
03:08:19
into this tutorial coincided with this
03:08:22
move you will be building suit chambers
03:08:25
is someone I've been building for the
03:08:27
base count which will be shown at a
03:08:29
later date so that's why I take an
03:08:30
incredible amount of work and as we said
03:08:33
in the beginning of this video this
03:08:34
video is designed to teach you how to
03:08:36
make that specifically the budget
03:08:38
pattern of shape walls there are many
03:08:40
stars our out there's many ways of doing
03:08:42
it you see the combination in this video
03:08:44
of these machine tools various hand
03:08:46
tools etc the goal is is that you really
03:08:49
kind of use what you've got to hand now
03:08:51
obviously when you have my equipment you
03:08:52
make certain jobs a hell of a lot easier
03:08:54
but the idea is video is to take news
03:08:56
vast experience and condense it down to
03:08:59
show you little mini master classes
03:09:01
throughout for example the parlay and
03:09:03
drop using a draw knife etc etc so I
03:09:07
hope you got some value something great
03:09:09
on this video more importantly I hope
03:09:11
you've got some inspiration to go maybe
03:09:13
attempt yourself to just you know some
03:09:15
kind of shame for yourself so no shame
03:09:17
voice is a really useful piece of
03:09:20
equipment oh you couldn't really wear green
03:09:24
that is it it's one of the backbones of
03:09:26
the the job Road yeah so it's just one
03:09:28
low signal for quite chop now well
03:09:30
thanks it is quite over here I've caught
03:09:32
the amazing one but with it you know
03:09:34
built under a second seat appreciates
03:09:36
tuition and many many years of
03:09:38
experience some really chop like I said
03:09:40
the one that I've got for myself and
03:09:41
you'd be seeing at the later date and
03:09:43
we're actually sitting like here and now
03:09:45
now a couple of things that kind of quit
03:09:47
yet this was actually used primarily
03:09:49
using green wood so what the others
03:09:51
suggested that we actually taken apart
03:09:53
with the green board was obviously
03:09:54
that's got a shrimp is that correct
03:09:56
well yeah I mean everything will fit
03:09:59
back together again
03:10:00
the the legs and everything at end with
03:10:03
tapers on so they'll all fit back
03:10:04
together shouldn't be a problem again
03:10:08
all the the frame and everything is good
03:10:10
to go yeah so that's what I'm gonna do
03:10:12
when I get it home believe it's aired
03:10:13
way outside covered up for about Martha
03:10:16
Martin and obviously we're good to go
03:10:17
and then making sure everything comes
03:10:19
together that's it happy days man he's
03:10:22
no shape always with price but just to
03:10:24
reiterate that you could use planks
03:10:27
longer as well obviously we've done
03:10:36
things in a very kind of traditional way
03:10:39
like using green wood etc but just use
03:10:42
whatever you've got to have it this
03:10:43
ought to show up on your DIY store even
03:10:45
house or whatever there's no lighting
03:10:47
wrong camp this is the key thing that we
03:10:49
need to get across just because nearly
03:10:51
funding in a particular way doesn't mean
03:10:53
that's the only way yeah just do
03:10:56
whatever you deem fit we've just show
03:10:58
you certain techniques and this is just
03:10:59
100 oh my word yeah it's your way so
03:11:03
think of once again hope you enjoyed
03:11:05
this video we know some long video Atlas
03:11:07
press at the beginning we have a break
03:11:10
down below in the description with a
03:11:12
time on all the different sections
03:11:14
should you wish to jump that particular
03:11:17
second of the video now a couple of
03:11:19
things just to wrap up firstly without a
03:11:21
shadow of a doubt and it's needless to
03:11:23
say I'm going to put a link to the
03:11:24
almost social media
03:11:26
he's Instagram and his Facebook both of
03:11:28
whom of which he's very prolific
03:11:30
and it would mean the world to me just
03:11:32
as a way of saying thank you you've got
03:11:33
to remember this guy second three days
03:11:35
out of this working lawyer you know he's
03:11:37
a working man does this for a living
03:11:39
and he's serving a hospitality and he
03:11:41
should've taken three days to do to
03:11:43
allow me to also document a process
03:11:45
that's taking many many years so we're
03:11:47
fine not a lot of people would be
03:11:49
willing to do that and so it will meet a
03:11:51
world to me if you've got any form of
03:11:52
benefit from this video so don't check
03:11:54
out new maps on Instagram and Facebook
03:11:57
links below in the description and give
03:11:59
him a follow I'm also gonna put a link
03:12:01
to a small word sensor with very kinda
03:12:04
giving us permission to use their
03:12:05
facilities there and it's an incredible
03:12:07
location ingredients so being the
03:12:10
world's male porn it to those guys below
03:12:12
as well feel free to go and check those
03:12:14
guys out or something like a missional
03:12:16
will be hopefully and a later they
03:12:17
coming back to the center to spend more
03:12:19
time is showing you a lot more these are
03:12:21
the facilities that certain they got
03:12:22
here is a quitter bomb that we're in and
03:12:24
the work that they're doing to help
03:12:27
small wood owners woodland owners manage
03:12:30
and learn about forestry would accept
03:12:32
right except for so please do go check
03:12:34
out you know please do go check out the
03:12:35
links is more with center and all the
03:12:38
links will be in the description below
03:12:39
and I'm also posting a lot of stuff up
03:12:41
when Instagram just search without doors
03:12:43
and you see it on their post system
03:12:45
behind the same stuff so there you go
03:12:47
that's a wrap for this video I sincerely
03:12:48
appreciate you watch it all the way
03:12:50
through if you grass it up until now no thank
03:12:53
you once again
03:12:54
Bruin thank you you know hot or thank
03:12:56
you to this guy for taking time out over
03:12:57
three days and as always I hope whatever
03:13:00
you do of Neil and myself is it said
03:13:03
from set up doors
03:13:04
peace out goodbye
03:13:10
[Music]
03:13:12
[Applause]
03:13:14
you

Description:

I spent a few days with full time professional green woodworker Neill Mapes in the West of England, where he very kindly allowed me to document his entire process for building a ‘Bodgers’ style Shave Horse entirely from scratch using a freshly felled piece of Ash from a local woodland, using a combination of hand and power tools Yes this is a very long video but this is literally three days worth of process condensed as much as possible into video form so as not to miss out any and all essential information. Also Neill was eager to cover as many techniques as possible so as to give you options when building your very own Shave Horse To connect with Neill Mapes: Facebook - https://www.facebook.com/Neill-Mapes-Woodsmith-and-Woodland-artisan-217505054928302/ Instagram - https://www.instagram.com/greenman2020/ To find out more about the Small Wood organisation: Website - https://www.smallwoods.org.uk/ Below is a detailed timeline of every single component of this tutorial should you wish to skip to that particular segment: 00h 00m 00s - Intro 00h 03m 31s - Example of a Bodgers style shave horse 00h 07m 31s - Assessing the piece of Ash and making a score line 00h 10m 28s - Splitting the Ash with metal wedges 00h 15m 25s - Severing the straps (fibres) with an axe 00h 18m 48s - Securing the split Ash with Timber Dogs 00h 22m 17s - Making a straight line on the split Ash using a chalk line 00h 23m 07s - Neill discussing how he is going to level the face of the split piece of Ash 00h 25m 26s - Levelling the face of the split Ash with a small forest axe 00h 27m 50s - Making some stop cuts on the face of the split Ash with a chainsaw 00h 30m 47s - Levelling the face of the split Ash with a broad axe 00h 33m 08s - Type of woods you can use to make a shave horse 00h 34m 46s - Marking the length of the shave horse 00h 36m 15s - Laying the Ash on its front and marking the central line / outline 00h 43m 10s - Shaping the saddle with an adze 00h 49m 08s - Shaping the saddle with an in-shave 00h 53m 54s - Shaping the saddle & surface with a travisher 01h 04m 10s - Milling a plank using an Alaskan chainsaw mill 01h 08m 26s - Cleaving the legs 01h 12m 38s - Shaping the legs with an axe 01h 18m 32s - Shaping the legs with a draw knife 01h 23m 54s - Shaping a round tenon on the leg using a rounder plane 01h 28m 25s - Drilling the holes for the legs using a scotch eyed auger 01h 34m 20s - Inserting the leg into the body 01h 37m 13s - All legs fitted and testing stability of the shave horse 01h 38m 11s - Cutting the side arms from the plank using a saw 01h 45m 16s - Cutting the ramp from the plank using a saw 01h 47m 25s - Discussing and making the wedge / block that goes underneath the ramp 01h 50m 12s - Discussing the side arms and the round pieces that go into it 01h 54m 48s - Cleaving the round components 01h 57m 17s - Shaping the round pieces with an axe 02h 01m 12s - Shaping the round pieces with a draw knife 02h 04m 31s - An introduction to Pole Lathe 02h 07m 23s - Turning the round foot piece that attaches to the bottom of the side arms 02h 17m 21s - Turning the round clamp piece that attaches to the top of the side arms 02h 26m 25s - Turning the round pivot piece that attaches to the middle of the side arms 02h 33m 24s - Turning the round peg piece that locks the ramp in place 02h 38m 35s - Techniques for cutting a Tenon if you don’t have a Rounder Plane 02h 43m 30s - Looking at all four round pieces that were turned 02h 45m 12s - Measurements for the holes on the side arms 02h 46m 33s - Tweaking the top round clamp piece so it grips wood better 02h 48m 48s - Drilling the holes in the side arms using a Brace & Bit 02h 53m 02s - Using a steel wire on the pole lathe to add an effect to one of the round pieces 02h 54m 17s - Doing a dry run to check that all the round pieces fit into the side arms ok 02h 55m 16s - Drilling the holes into the main body using a brace & bit 03h 01m 34s - Drilling the hole into the ramp using a brace & bit 03h 05m 30s - Carving oak pegs with a straight edge knife and drilling holes the holes for it 03h 07m 58s - Conclusion As always I appreciate you watching Take care Peace Zed --------------------------------------------------- [Blog]-- https://zedoutdoors.com/ [Twitter]-- http://zedoutdoors.com/twitter [Snapchat]-- http://zedoutdoors.com/snapchat [Facebook]-- http://zedoutdoors.com/facebook [Instagram]-- http://zedoutdoors.com/instagram

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