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Video tags
Subtitles
Russian
00:00:01
[Music]00:00:07
okay hey there everybody00:00:09
i am siobhani i am with go engineer00:00:12
i am a simulation specialist out of our00:00:14
houston office00:00:15
and this video is on tank sloshing in00:00:18
solidworks flow simulation00:00:20
so what i'd like you to do is consider00:00:23
first what is tank sloshing00:00:25
we're going to overarching answer this00:00:27
question how do i analyze it00:00:29
and what do i need to know about it what00:00:31
do i need to know in advance to even be00:00:33
able to set this up00:00:35
so i want you to consider a partially00:00:38
filled tanker00:00:39
in a breaking condition the liquid00:00:42
inside its tank will continue to move00:00:44
forward00:00:45
slamming into the walls like we see here00:00:48
then sloshing back and forth in waves00:00:50
so it begs questions like how much force00:00:53
did that just apply on the tank in the00:00:57
x direction will it cause a dangerous00:01:00
pitching moment or potentially how long00:01:04
will the waves last00:01:05
are they going to dissipate out faster00:01:07
in certain baffle configurations or not00:01:09
what is the best baffle configuration i00:01:12
am out of houston so many of my00:01:14
customers are in the energy sector00:01:16
and do model baffles for00:01:20
situations exactly like this so using00:01:23
solidworks00:01:25
we are going to use some pre-defined00:01:27
baffle designs00:01:28
and then using solidworks flow00:01:29
stimulation will determine which design00:01:32
is the best now why am i doing that00:01:35
let's take a look at00:01:36
physics that i need to be aware of00:01:38
before i'm running a00:01:40
simulation study or picking a simulation00:01:42
program right00:01:44
these are common physical effects that i00:01:46
might need to00:01:47
understand about water so droplet00:01:49
meniscus gas and liquid00:01:51
interaction the fluid flow00:01:54
absorbing heat evaporation boiling00:01:56
basically phase change00:01:58
if i'm talking about fluid in a tanker00:02:00
it's moving pretty fast00:02:01
it's the volume of the fluid really00:02:03
driving the motion00:02:05
droplets and small details like the00:02:07
meniscus are not00:02:09
affecting the overall flow so that's a00:02:12
concept of surface tension00:02:13
and we don't need to worry about it we00:02:15
can leave that math out00:02:17
also phase change can be ignored we're00:02:20
not really focusing on00:02:21
heat in this tanker right now so cooling00:02:23
down or heating up00:02:24
so kind of focusing just on the00:02:26
interface of liquid and gas and then how00:02:28
everything is flowing00:02:30
which makes this a really good use case00:02:31
for flow simulation okay00:02:33
all right and another big thing um00:02:36
we get hours we get results within a few00:02:39
hours00:02:40
rather than a few days you can quickly00:02:42
get results when you're using an00:02:44
integrated software like this00:02:46
so what did we do on the top left hand00:02:48
corner you should be able to00:02:50
see the baseline design it's just a00:02:53
six foot tank or a 12 foot long tank00:02:56
it's three foot diameter wide or in diameter00:03:00
and i've called that design zero here00:03:02
and then from here i built out different00:03:03
baffle designs00:03:05
in the configuration tab let's go find00:03:08
solidworks00:03:09
you'll see that i set up three different00:03:11
configurations here i did that00:03:13
intentionally00:03:14
so that i could quickly copy studies00:03:17
over00:03:18
in the flow simulation projects and then00:03:21
compare results easily as well00:03:23
all three of these designs have a00:03:26
similar arrangement of the baffles you'll see i00:03:28
have two long00:03:30
plates and then i have three00:03:31
cross-sectional plates00:03:33
but the cutouts are varying in each one00:03:36
you'll see design one00:03:37
has an open surface area about 1830.00:03:39
it's more of a single channel00:03:41
it's my uh leading towards the idea of00:03:45
like a suppressor on a gun00:03:47
so mostly a single channel that the00:03:48
fluid is flowing through00:03:50
the second option was leading more00:03:52
towards the perforated plate00:03:54
so smaller similarly shaped holes that00:03:57
are00:03:58
more spread out and then the third00:04:00
design was more of a combination00:04:02
cool so those are the three that um i00:04:04
came up with i didn't take these from00:04:06
any customer so they're not you know00:04:08
industry standards but i00:04:10
i just came up with this so we're going00:04:12
to see how they all compare against each00:04:13
other00:04:14
we're kind of dealing with a meniscus00:04:17
layer so let's jump into the general00:04:18
settings00:04:20
and i'm dealing with not a meniscus but00:04:23
immiscible00:04:25
so we have two immiscible fluids are air00:04:27
in our water and that is00:04:29
what is going to be involved in that00:04:31
tank there00:04:32
they are treated as homogeneous as well00:04:35
the interface is called00:04:36
a free surface that's a name used by00:04:39
solidworks and00:04:41
and generally to refer to the fluid00:04:44
interact that that layer in between and00:04:46
it's also what flow simulation uses to00:04:48
refer to the calculation method you see00:04:50
that here00:04:52
also the tank is considered to be00:04:55
positioned00:04:56
horizontally like this where the center00:04:58
of the earth is00:05:00
in the negative y direction so we see00:05:02
that 1g loading00:05:04
there but i'm also simulating a breaking00:05:08
condition00:05:09
and so i am simulating that with a00:05:12
acceleration curve in the positive x00:05:15
direction you see that dependency option00:05:17
there so it's created using dependencies00:05:20
so the g load is applied over four00:05:23
seconds00:05:24
see that curve here it's peaking at00:05:28
about half a g that's what this value is and that's a00:05:30
common g loading for an average00:05:32
driving situation on the driver the00:05:35
analysis overall is run for 10 seconds00:05:38
so i can watch the loads under braking00:05:40
and then the after effects of the wave00:05:43
to see how fast that dissipates00:05:48
awesome so gravity free surface00:05:51
otherwise we have00:05:52
default wall conditions default initial00:05:55
conditions00:05:56
and my initial fluid in the tank is air00:06:01
all right now for all three designs00:06:04
i have or four designs i have an initial00:06:08
fluid of water00:06:09
here at the bottom of my tank to00:06:12
set that up in flow sim00:06:16
i need to create an initial condition so00:06:19
you're going to go find initial00:06:20
conditions in your tree or in your menu00:06:22
and add one you're going to select your00:06:25
solid body or your part file00:06:27
representing your volume of water00:06:29
be sure to select disable solid00:06:31
components00:06:33
and then come here to this drop down and00:06:35
pick which fluid you want it to be00:06:37
from here you can see that i left00:06:39
default thermodynamic parameters00:06:41
and zeros on my velocities that is00:06:44
because at the initial start time the water00:06:48
is moving zero inches per second00:06:50
relative00:06:52
to the velocity of the tank right so00:06:55
it's there's no initial velocity here or00:06:58
initial impulse load00:07:00
if i was trying to represent a situation00:07:02
more like slamming into a brick wall00:07:04
instantaneously00:07:06
it make more it might make more sense to00:07:08
actually have a velocity input here00:07:11
that is not this case so00:07:14
now i have a volume of water sitting00:07:17
here at the bottom and then i have my my00:07:18
air on top00:07:20
now since this is an internal analysis00:07:24
with no flow rates into or exiting the00:07:27
tank00:07:28
i have learned it is a good practice to00:07:32
create a fluid subdomain so again you're going00:07:35
to find that your trigger in your menu00:07:37
now you're going to right click on your00:07:38
tank select other00:07:41
in my case you're trying to click an00:07:42
inside face it could be a face of the00:07:44
water or face of the tank itself00:07:47
select it like so and then make sure00:07:49
it's set to an immiscible mixture with00:07:51
air and water00:07:52
okay i'm gonna go ahead and cancel out00:07:55
of that00:07:56
it's just a step that i would do00:07:59
all right that generally completes the00:08:01
analysis setup00:08:03
i'm going to talk a little bit more00:08:04
about extra options things like goals00:08:07
and mesh00:08:08
so in my goals these are the things that00:08:10
i am choosing to track00:08:12
because it matters most to my design for00:08:15
a tank00:08:16
breaking i mentioned a few questions at00:08:18
the beginning of the webinar00:08:20
so i was saying i cared about force in00:08:23
the direction of breaking so the x00:08:24
direction i care about pitching moment00:08:27
so that's about the z axis so talk about the z00:08:30
axis00:08:32
and then i i cared about just the00:08:34
overall turbulent energy it was a way00:08:36
for me to measure how much00:08:37
waves uh still needed to dissipate so i00:08:40
i captured bulk average turbulent energy00:08:43
you'll see i have other goals in this00:08:44
list00:08:45
things like forces in the other00:08:47
directions or moments in the other00:08:48
directions00:08:50
absolutely an option for you to pick00:08:52
you'll see i also have a few things00:08:54
up here at the top um these are more00:08:56
sanity checks00:08:57
they aren't necessary for the results i00:08:59
want to look at at the end00:09:01
but while it's solving i do like to look00:09:03
at these things00:09:04
it's a personal preference it's like i00:09:07
said a sanity check00:09:08
so velocity or pressure is one of my00:09:11
ways of sanity checking00:09:12
a free surface or really any um00:09:15
analysis i'm running in flow and i'm00:09:17
just watching for weird00:09:19
pressures or velocities so that's why i00:09:20
have this in here00:09:23
and then i've got volume fraction of air00:09:24
and water so i00:09:26
this case those are fixed volumes i want00:09:28
to make sure those stay fixed right00:09:30
and that i didn't mix something up00:09:34
in case you're brand new to flow these00:09:36
are global goals that's what gg stands00:09:38
for so it's measuring that over the entire00:09:40
3d volume00:09:43
okay so that was my goal setup let me00:09:45
get a little bit into meshing00:09:46
and i'm going to hide this water so it's00:09:48
not in our way00:09:50
so i didn't do anything crazy with mesh00:09:52
you can see i did not do00:09:54
a local initial mesh or a localized area00:09:57
of mesh refinement00:10:00
that is because it is00:10:04
important for me to kind of um okay so00:10:07
we're using the volume of fluid method00:10:09
so for accurate answers i need a good00:10:12
representation of00:10:13
the volume of the fluid right that just00:10:16
seems logical if i have00:10:18
fluid cells that are too large i'm not00:10:20
capturing that00:10:21
interface or that free surface very well00:10:24
and so i'm getting a very blurry00:10:25
strange kind of result so it is00:10:28
recommended that you do refine00:10:30
anywhere that there's going to be a00:10:32
fluid interface00:10:33
and for a tank like this that sloshing00:10:35
could really be anywhere00:10:37
so i'm talking about refining everything00:10:39
in that tank00:10:41
this level one refinement this is what i00:10:44
use for my comparison studies it is still a00:10:47
little bit large00:10:48
but it is fine-tuned enough to get me00:10:50
detailed answers00:10:52
and to converge on results and to00:10:55
quickly get me answers more importantly00:10:57
within an overnight solve scenario00:11:00
so that i can compare those within a day00:11:03
right00:11:04
if i then picked a final design and i00:11:06
wanted a more detailed00:11:08
set of results i would bump up this00:11:10
refinement level to at least two00:11:12
you can go higher than that of course00:11:13
depending on how much ram you have00:11:15
and solve time you want to dedicate so00:11:18
how did i do this setup00:11:20
i'm going to scroll up and go to this00:11:22
refining cells drop down00:11:25
you can see here i slid over the00:11:27
refining fluid cell slider bar00:11:29
over to one so00:11:33
that's that's me showing the one level00:11:35
of refinement or the one time00:11:36
smaller that i chose there for the00:11:39
entire fluid domain00:11:41
and i can prove that out in my solutions00:11:44
or my results00:11:45
take a look at that mesh there it is00:11:47
that one level of refinement00:11:50
like i said good for a comparison study00:11:52
i would do something smaller for a final00:11:54
test result00:11:55
now before i jump into the results00:11:57
actually there is some subtle things i00:11:58
did in the calculation control options00:12:00
so let's go take a look at that00:12:03
it's starting with thinking ahead on00:12:06
what kinds of results that i want00:12:08
specifically animations over time and i00:12:11
get that in this00:12:12
saving tab so this is best tracked using00:12:15
the transient explorer00:12:18
these can be heavy on file size so be00:12:20
very careful of the results you're00:12:21
choosing to export00:12:24
immiscible is recommended especially in00:12:26
a case like this with fixed fluids00:12:29
what is not recommended is mass fraction00:12:32
and i pulled that here to remind myself00:12:34
to tell you that00:12:35
when you're dealing with a situation00:12:37
like this where you have00:12:39
two fluids with vastly different00:12:40
densities if you have a small pocket of00:12:43
or a small volume of air that has a00:12:46
little bit of water in it00:12:48
the density of that water or the mass00:12:50
fraction of that water00:12:51
overrides that cell and makes it look00:12:54
like there's a lot of water in that cell00:12:55
when there really isn't so mass fraction00:12:57
can be misleading00:12:59
in free surface situations like this00:13:00
with a gas and a liquid00:13:02
okay so what i would do normally get the00:13:06
dot dot dot here is pick volume fraction00:13:08
if i wanted more of a distribution and i00:13:11
would definitely do an immiscible choice00:13:15
i have this mass fraction here if we00:13:16
have some extra time at the end i can00:13:18
show you a comparison00:13:20
okay what else is in this calculation00:13:23
control option so on the solving tab00:13:25
you'll see i left the time step on auto00:13:28
that is to keep this the most accurate00:13:30
if i was troubleshooting or just really00:13:32
quickly trying to push a result out00:13:35
i would likely make this a manual time00:13:38
step of a larger number00:13:40
something like 0.01 seconds potentially00:13:43
i'm introducing error when i do that but00:13:45
helps me get to an answer quicker00:13:48
so i can make design decisions i'm not00:13:50
doing any automatic refinement00:13:52
i don't want to increase my solve time00:13:55
and on my finishing tab00:13:56
you can see i have this running for 1000:13:58
seconds of the tank time00:14:02
now i'm going to back up for a second00:14:03
and take it aside here00:14:05
and talk about batch runs for my four00:14:07
different designs00:14:10
and my personal recommendation on this00:14:12
you'll see i have00:14:13
calculation time turned on here with00:14:16
five hours of calculation time chosen00:14:19
um this is you and me time our our real00:14:22
lifetime00:14:23
by limiting this to five hours of solve00:14:25
time00:14:26
and running two00:14:30
uh projects simultaneously i can get a00:14:33
majority of the way00:14:34
through all four calculations overnight00:14:37
they might not all finish but i can get00:14:39
a majority of the way through them00:14:41
uh thus when i return in the next day in00:14:44
the morning00:14:46
i have an idea of how each of the flows00:14:48
developed00:14:49
or are developing and then i can make00:14:52
design changes00:14:53
or change my analysis and continue from00:14:56
there00:14:57
what i would do is remember to go back00:14:59
into calculation control options00:15:01
turn off calculation time as a finishing00:15:05
condition00:15:06
and then the next time i choose to run00:15:08
this00:15:09
it's going to continue where it left off00:15:12
and complete00:15:13
the last hour to let's say that it has00:15:15
to do00:15:16
i love that about flow that you can00:15:18
continue where you left off rather than00:15:20
starting at the beginning all right00:15:23
so i have all that let's take a look at00:15:26
my results00:15:28
with transient explorer active00:15:31
i can create a cut plot that's what i00:15:34
generally do00:15:36
cut plots two-dimensional cross-sections00:15:40
i can only plot the results that i chose00:15:43
to save out in the transient explorer00:15:45
you'll see that's immiscible water and00:15:46
mass fraction only00:15:49
and i can play that to get an idea of00:15:53
what that fluid is doing over time00:15:58
so it looks good i can see a bit of00:15:59
splashing going on there00:16:01
we want to fix a lot of that don't we00:16:03
but i'm able to get a really good idea00:16:05
of00:16:06
what's happening in this tank and i can00:16:08
look at that at any cross section that i00:16:10
feel like00:16:12
now that's just a nice visual thing00:16:13
let's go compare that against00:16:16
all four of the tanks when i look at00:16:19
this00:16:20
it's not getting me too much information00:16:22
on which design is the best00:16:24
but i can very easily see00:16:28
the three design choices there00:16:31
are definitely dissipating the energy or00:16:34
the waves far faster than no baffle00:16:37
design00:16:38
let's come back here just looking at00:16:39
visual results is00:16:42
not all that we do here i'm going to go00:16:45
ahead and take a look at numerical00:16:47
results00:16:48
and i'm going to show you how to do that00:16:49
with gold plots because that is a very00:16:51
quick way to get results over time00:16:54
so i'm going to go to my gold plots um i00:16:56
would choose which one i want to spit00:16:58
out in this case it's going to be torque00:17:00
i make the x-axis physical time i hit00:17:03
show00:17:04
this is just a value at 10 seconds00:17:07
that's not what i want i want to see00:17:08
what's happening over time00:17:11
so this is design zero this is pitching00:17:14
moment00:17:15
or talk about the z-axis00:17:18
over time i can see it gets to about 7000:17:21
000 inch pounds00:17:22
in the worst case and then starts00:17:24
damping out00:17:25
i want to compare that against all the00:17:27
other designs00:17:29
what you could do is export to excel00:17:31
right from here00:17:32
and then just choose to export all your00:17:35
other configurations or all your other00:17:37
exports00:17:38
i have a faster way to spit that out00:17:41
into excel00:17:42
or to compare them even i'm going to go00:17:45
to results00:17:47
compare and i already00:17:50
showed the results but let me go here to00:17:52
definition00:17:54
what you do is you pick the plot that00:17:55
you want to compare it could be00:17:56
numerical00:17:57
or it could be a visual result you pick00:18:00
which projects you want to00:18:02
show you hit compare that pulls the00:18:05
results from all the different studies00:18:07
and then you get tabs that you can view00:18:08
like this so here we are seeing00:18:11
that the torque value for00:18:14
design one appears to be the best so00:18:17
very quick00:18:19
visual outputs there to base design00:18:21
decisions off of00:18:23
from this choice if you wanted to do00:18:25
more with this00:18:26
you can of course extract this out to00:18:28
excel as a button here00:18:30
so right click export as you do that00:18:33
it gets you columns of data for every00:18:36
single data point in these charts if00:18:37
that's what you needed00:18:39
okay i exported the common ones out00:18:44
plotted them and dropped them here so00:18:46
here is force in the x direction the00:18:48
breaking direction00:18:50
um i can see that my no baffle design00:18:52
you know it's00:18:53
wobbling around but all my three baffle00:18:56
designs are pretty even00:18:57
we can see that hits pretty much the00:19:00
same value and then00:19:01
evens out the same value so i've learned00:19:04
that it's good to have baffles but not00:19:06
much else00:19:07
i don't know which design is better here00:19:09
is the plot we just looked at it is00:19:11
torque in the z around the z-axis or00:19:14
pitching moment00:19:16
and like i said we have design one00:19:18
that's the suppressor design00:19:20
the single channel down the center that00:19:22
seems to have the lowest torque00:19:25
and gets down to to a low torque very00:19:28
fast00:19:29
interestingly that combination design00:19:32
design three00:19:33
that mixed the large channel in the00:19:35
center00:19:36
and the perforated plate holes on the00:19:38
side um it actually damps a lot faster00:19:40
than both of the other choices00:19:42
i found that interesting maybe if i00:19:45
worked on that combination a little bit00:19:46
more00:19:47
i could get the overall torque value low00:19:49
and damp faster than the others00:19:51
so i was kind of thinking back and forth00:19:54
on that i'm leaning towards design one00:19:56
that's suppressor design00:19:57
so i take a look at my last plot which00:19:59
is the average00:20:01
turbulent energy in the entire system00:20:03
over time a lot of my peaks are00:20:06
pretty similar though overall i am00:20:09
seeing00:20:10
uh design one still reach the lower00:20:11
values here over that 10 second frame00:20:15
uh so i'm feeling pretty confident on00:20:16
picking design one compared to the00:20:18
others00:20:19
so ultimately you know using solidworks00:20:21
flow simulation we're able to use both00:20:23
visual results and numerical results uh00:20:26
to make some00:20:27
really detailed design decisions on00:20:29
which baffle design was best00:20:31
thank you guys so much for attending00:20:33
please feel free to go to our youtube00:20:35
page and check out any of our other00:20:36
pre-recorded webinars or reach out00:20:38
directly to us00:20:40
for one-on-one sessions we are so happy00:20:42
to help you guys00:20:43
thanks for coming00:20:49
[Music]00:20:59
youDescription:
https://www.goengineer.com/error/405 https://www.goengineer.com/error/405 https://www.goengineer.com/error/405 A partially filled tanker travels at speed, and then suddenly stops. The liquid inside its tank continues forward, slamming into the walls, then dissipating over time in waves. How much force does it apply on the tank? How long does it take to dissipate? Could a particular baffle design within the tank reduce the overall force, turbulence, and time to settle? Using SOLIDWORKS Flow Simulation, we can find out. If you are curious what SOLIDWORKS Flow Simulation is capable of, need a how-to for analyses that contain multiple phases of fluid, or want a use-case with iterative design and compared results, this webinar could be useful to you. https://www.goengineer.com/ http://www.facebook.com/goengineer http://www.twitter.com/goengineer https://www.linkedin.com/company/goengineer
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