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Video tags
Subtitles
Russian
00:00:02
today I received a parcel from Evgeny00:00:04
Bykovsky, Evgeny was repairing00:00:06
my heads and boring the cylinders, the00:00:08
cylinders were growing under the sim with 900:00:11
auto-technology pistons,00:00:13
new imported valves from a00:00:15
foreign car were installed in the heads, bronze00:00:18
guides were supplied and the seats were replaced with00:00:21
bronze also a more detailed video about00:00:24
how it was all done00:00:27
I will leave a link to this video in the description it already00:00:29
exists for those who are very interested you can00:00:32
look in more detail00:00:33
but today I will start00:00:36
installing these same00:00:38
auto-technology pistons,00:00:39
cylinders and00:00:42
piston rings dissolved by Eugene on my own motor00:00:51
[laughter]00:00:56
at first I thought that I would receive ready-made00:00:59
cylinders and heads from Evgeniy, I would substitute00:01:03
them for the motor, 4 nuts were screwed on and that’s00:01:05
all, however, after rummaging on00:01:07
the Internet I realized that there are actually a huge number of nuances when00:01:09
installing a piston,00:01:11
based on all00:01:14
this I will try to take into account today all00:01:17
these nuances and assemble the engine correctly, but00:01:21
before installation it is necessary to00:01:23
slightly modify one of the cylinders, as you can see,00:01:25
it is of the old model and is not designed00:01:28
for the heads of the new model, for this00:01:31
reason the head rests on one of the00:01:33
ribs for clarity, on one of the00:01:35
cylinders it has already been neatly broken00:01:37
and so the head, in principle, fits here00:01:40
without any problems, but00:01:42
now I will need to achieve a similar result; I00:01:44
won’t really break the ribs here, but00:01:46
I’ll carefully try to00:01:48
trim the whole thing; I’ll mark with a marker on the edge the places00:01:51
where I need to cut it down and carefully under the00:01:53
pellet with a grinder, everything is ready to sit00:02:01
perfectly now thanks this00:02:02
small sang, the head and cylinder are in00:02:04
perfect contact and no one bothers anyone, the00:02:08
first thing I decided to do was to00:02:10
replace some worn-out00:02:13
cylinder mounting studs with wholesale ones, the benefits of00:02:15
youth, I now have a lot of them after00:02:16
disassembling three motors, I will unscrew00:02:19
them in the standard old-fashioned way00:02:21
using two nuts that are screwed00:02:24
towards each other00:02:27
and then unscrewed together with the00:02:30
stud, as you can see how much it took,00:02:34
and before installing the stud, I00:02:37
recommend washing these00:02:39
holes with cotton swabs00:02:41
soaked in degreaser and, as00:02:43
practice shows,00:02:44
doing this is very necessary because look00:02:47
how dirty it is, clean out the00:02:49
excess here Since it wouldn’t hurt,00:02:52
I also washed and degreased the stud that I liked, now I’ll put00:02:54
red thread locker on it and00:02:57
tighten it well and tighten it as much as I could00:02:59
by hand now I’ll do the final00:03:01
seating also with the help of two nuts,00:03:07
so perfect now I’ll try to00:03:11
install the pusher rods just00:03:13
push them into the cylinder and here is 0 but outside00:03:16
is not enough because they need to be00:03:19
adjusted00:03:20
relative to our tank so that these00:03:23
rods don’t break from them, well now I’ll show you00:03:26
in more detail,00:03:27
for this I’ll hammer them into the cylinder and00:03:29
try to reconcile myself; you don’t00:03:31
need to just grab them, if00:03:34
you look into the casing of our rods, you’ll see00:03:37
that the pusher is located clearly in the00:03:39
center of the casing, which means the rod00:03:41
will not touch it, but if you look into the00:03:43
other hole, you can see that our center00:03:46
of the pusher is shifted a little to the left, which00:03:48
means it would be nice to correct the rod by00:03:50
also moving it a little bit,00:03:52
well, now you can see that here and00:03:56
here the00:03:57
pushers relative to the casings00:03:59
are located strictly in the center perfectly,00:04:01
but that’s not all yet, because if you00:04:03
put rubber bands here and try to put on a00:04:06
cylinder with it, it can happen that in00:04:09
one case the rubber band will, on the contrary, be00:04:11
strongly pinched by the rods, and in another case,00:04:15
well, in this case, for me it turns out00:04:18
that the rubber bands are already fully inserted00:04:20
and the cylinder has not yet stopped, which means00:04:23
we need to drive the rods deeper into the cycle of00:04:25
the cylinder, but so that there is00:04:27
some space for the rubber bands under the hammer of the00:04:29
rod deeper and try again,00:04:36
this time it turned out much better as00:04:39
you can see how once if the cylinder00:04:40
is tightened on a pin, then the fish tank is already00:04:43
perfectly pressed by our these elastic bands,00:04:45
which means they will stand here tightly,00:04:47
now this position needs to00:04:49
be remembered, I will do it with a00:04:52
marker in this way, this is the way00:04:54
I make this marking because I00:04:57
need now these rod casings00:05:00
again pull them out and place them in this00:05:02
place on the sealant, they achieve it00:05:04
quite simply, I00:05:06
used it00:05:09
now with a rag and a00:05:11
degreaser,00:05:12
it is necessary to degrease these00:05:15
planes of the cylinders that are clogged with the00:05:17
skin hashtag on it is also necessary to00:05:20
carefully, without washing off our designation,00:05:23
wipe it degrease the casings themselves,00:05:26
now I will use00:05:28
sealant and carefully apply it to00:05:32
our rods like this, 1 and 2, now,00:05:37
focusing on the mark,00:05:38
I’ll fill them back in, this is00:05:45
what I got, and while the sealant on the cylinders is00:05:48
drying, let’s talk a little about the00:05:49
auto-technology pistons, the actual00:05:52
pistons of the technology look like this00:05:54
So they have three grooves for00:05:57
VAZ rings, that is, 300:05:59
oil scraper rings are also available00:06:01
here in the area of the piston pin,00:06:03
such a special refrigerator;00:06:06
the main distinguishing features of00:06:08
auto pistons is technology00:06:11
like this.00:06:14
in the internal part of such technology, a00:06:17
technological moment is inherent only in00:06:20
forged piston auto-technology, keep00:06:23
this in mind, and the beauty of them is that00:06:27
they are made from really high-00:06:28
quality material which00:06:30
last for a very long time, firstly, and secondly,00:06:33
the quality of the manufacturing of these00:06:36
pistons is made with very high precision00:06:38
which again allows them to serve for a long time;00:06:42
there is also such an enlarged00:06:44
displacer00:06:45
with a groove for the valves; this is necessary00:06:48
in order to convert my00:06:53
76 gasoline motorcycle to modern 92 gasoline,00:06:56
which is available almost everywhere,00:06:59
unlike 76; again,00:07:02
I will use these pistons in the kit00:07:04
Kolbenschmidt oil scraper rings00:07:07
I’ll tell you a little more about them and I’ll00:07:10
use these piston00:07:12
pins from Kia cars, I’ll00:07:14
also definitely put the catalog number00:07:17
in it below in the description, I want to draw00:07:19
your attention to the fact that the cylinders and00:07:21
pistons that I received from Evgeniy have the00:07:23
corresponding markings00:07:24
you can see here no, there is such a cross and00:07:27
there is the same cross on the cylinder,00:07:29
this is necessary so that I do not00:07:32
confuse the pistons and cylinders,00:07:35
because the whole point is that these00:07:38
cylinders were sharpened for a reason to 7900:07:41
millimeters, and then through blue exclusively00:07:44
individually, each for its own specific00:07:48
piston the corresponding marks help00:07:50
me not to confuse them, due to which the resource of the00:07:53
piston group should be increased.00:07:55
I will mount the pistons of the technology00:07:57
using these piston pins00:07:59
from a Kia car. The beauty of these pins is00:08:02
that they are made of good00:08:03
materials, have an excellent00:08:05
wear-resistant surface and are also00:08:07
made everywhere the same size, that00:08:10
is, they are simply of high quality, due to00:08:12
which I hope the pistons of the technology00:08:14
will work for me for a long time, and in a little00:08:17
more detail, I would like to dwell on the00:08:18
rings of Calvin Schmitt, who decided to00:08:20
install himself, read the Internet,00:08:22
they are burning, which seems to be one of the best00:08:24
manufacturers of rings for our VAZ00:08:26
engines, but I encountered a problem00:08:28
that00:08:29
both those and the rings come as a set for the entire00:08:32
engine, exactly 4 cylinders, and we have00:08:35
only two of them;00:08:36
the cost of this set, well, it does00:08:39
n’t look at all small,00:08:41
somewhere in the region of two thousand rubles, to be00:08:43
honest I honestly didn’t really want to overpay a thousand rubles for00:08:45
rings that we won’t need,00:08:47
so I00:08:50
found this article number, these are the same00:08:55
Calvin Schmitt rings, but they are00:08:57
sold as a set for only 1 cylinder, well, that is,00:09:00
I ordered myself 2 of these,00:09:04
I hope that I have a00:09:06
20 Indra, respectively, this set00:09:08
consists of three piston rings, the00:09:12
first ring is made with a chrome-plated00:09:18
coating, so shiny, due to which the service00:09:21
life is increased several times, the00:09:27
second ring, in principle, here is00:09:29
ordinary, fuzzy, there is nothing special, and the00:09:32
third oil scraper ring00:09:35
is made of rough, which is also considered a00:09:39
very good ring, so here’s a00:09:43
set like this I’ll install for myself,00:09:44
who needs the number, please00:09:47
also I’ll leave it in the description under00:09:50
the video, but as is usually the case with our00:09:52
Ural motorcycle,00:09:53
you can’t just take and put00:09:56
VAZ rings on ours later, why00:09:59
I’ll try now to explain the00:10:01
whole point is that in the Novoazov engine00:10:04
the temperature is lower, everything with this is the00:10:07
first compression ring which00:10:09
goes through the gap of this ring lock here, it00:10:12
itself is smaller here, but our00:10:14
motorcycle is more thermally loaded,00:10:17
so the thermal gap in this00:10:19
place should be slightly a little more it00:10:22
should be equal to zero point 3 tenths of a00:10:24
millimeter how to check this but for00:10:27
this you need to push the ring into its00:10:29
place here it is our lock00:10:31
now I’ll take the 030 probe and try to00:10:35
get it in here it comes with very great00:10:38
difficulty00:10:39
let’s try another probe we try the 020 probe let00:10:45
's take a weak feeler gauge 025 no, although the fruit and the gap is00:10:51
here, apparently 02500:10:53
we need to clean off these five days somehow,00:10:57
but I will usually grind off these 5 acres00:11:00
with a flat needle file, so after the small00:11:03
sprouts of our colleagues, I again take the 30 feeler gauge00:11:06
and it's here it goes through without any problems, it doesn’t00:11:09
dangle and at the same time it’s easy to move here00:11:11
perfectly, now a similar thing00:11:15
will need to be done with the second00:11:17
oil removable ring,00:11:18
but here the gap should no longer be 030 but00:11:21
025,00:11:23
and I’ll do exactly the same with the third00:11:26
set of oil removable ring, clearance and00:11:29
locks should also be 0 2500:11:31
millimeters of the cylinder ready for the river00:11:34
dragged you can do the arable00:11:36
land itself00:11:38
now I wanted to start adjusting the00:11:40
pistons the thing is that pistons and even00:11:42
auto technology they come with a slight00:11:45
discrepancy in weight there, well, literally a00:11:47
couple of grant legs I encountered with00:11:50
such a situation that both pistons weigh the00:11:54
same 295 grams00:12:01
295 grams, but this is very rare in00:12:04
fact, but it pleasantly surprises me;00:12:06
if the piston had different00:12:09
weights,00:12:10
then they could be sharpened, from this00:12:13
lower side, take a file and00:12:16
sharpen it with a needle file here some00:12:19
edge well, and thus would we level00:12:21
them by weight, but with these pistons you do00:12:25
n’t need to do anything at all, class 1,00:12:28
everything is in order with them, then I’ll prepare the pistons00:12:30
for installation, for this I’ll take it and generously00:12:32
lubricate the pin with oil and also lubricate the00:12:35
winning sleeve on the piston itself,00:12:37
I’ll now install one retaining ring00:12:39
and heat it with gas, so I’ve heated it, now00:12:48
I’ll take a welding glove like this00:12:51
and put a double glove on the other hand00:12:54
because I00:12:55
’ve warmed it all up very, very well,00:12:57
now it’s worth being very, very fast, it’s00:13:01
very important not to forget about the00:13:04
direction of this arrow here, in00:13:06
this case it should already look like00:13:08
this, and I have a ring on this00:13:10
side, which means I’ll start the finger00:13:13
from here on the right, I did00:13:20
n’t understand oh damn it’s already hot, I00:13:32
started it perfectly the first time, it was possible00:13:35
after the piston pin stood up,00:13:37
you can fasten it on the other side with a00:13:41
second locking ring, but the piston00:13:45
is already in place, great, now00:13:47
I’ll take the corresponding cylinder like this00:13:50
with a cross and put the cylinder in place,00:14:20
well, excellent, well,00:14:26
the cylinder wasn’t installed either, it’s not wound on that00:14:28
today, see you soon in a new00:14:29
video00:14:32
and then the first half of the audience just00:14:33
switched off and I’m dividing I think, damn00:14:35
the websites of the idiot, the piece also forgot to put the00:14:37
piston rings in, but no, I00:14:40
pranked you a little on this remaining00:14:42
half of the audience who I still have00:14:44
n’t switched off, I’ll tell you what I was00:14:46
up to and I was planning to check the volume of00:14:49
the chamber combustion00:14:50
before taking measurements, I installed both00:14:53
cylinders and set both pistons to the top00:14:56
dead center and using an00:14:58
inventory caliper, but it’s better00:15:00
if you, of course, have an electronic00:15:02
measurement done, and so with the help of a00:15:04
caliper, I plan to measure00:15:06
how much our piston does not reach the edge of00:15:09
the cylinder, well, how can we to see here00:15:13
exactly one millimeter is00:15:16
turning our motor around and at least another00:15:18
piston and another cylinder on the other00:15:21
side is amazing but the values are the00:15:24
same one millimeter00:15:26
as you can see with this motor I am lucky,00:15:28
however not everyone is so lucky00:15:30
and if on one cylinder the00:15:32
value was Well, for example, one00:15:34
millimeter, and behind the other cylinder this00:15:37
distance would be one and a half or two00:15:38
millimeters, then under the cylinder where this figure is00:15:42
larger than the crap, if not just one,00:15:44
but for example 2 gaskets are placed, thereby this is00:15:48
the volume of the combustion chamber,00:15:50
you can approximately equalize,00:15:54
thank God everything is fine everything is in order,00:15:55
so I will put only00:15:58
one gasket on the center, since00:16:00
everything is fine, let's remove00:16:02
the cylinder and put00:16:06
our piston rings on the piston, which I00:16:09
prepared, of course, putting on the piston00:16:11
rings in a hanging position is not so convenient00:16:13
if it were removed, well what did it break so first of all00:16:17
I plan to put on00:16:21
this oil scraper ring,00:16:25
first put on this ring like00:16:37
this, next put on this00:16:42
spring ring00:16:43
I will install as you can see these00:16:48
rings tend to bend in one00:16:50
direction, it seems like they really do, of course,00:16:53
bend the other way too but for some reason00:16:57
it comes up all the time in one00:16:59
such possible idea, although there are no00:17:02
signs on00:17:04
any signatures on the ring stating that00:17:07
you should put it up or put it00:17:10
down like that,00:17:12
unfortunately there are no signatures, so I honestly00:17:14
assume that the manufacturer at all I didn’t00:17:16
think about how to install it, they are00:17:27
excellent, now the00:17:31
second ring has the corresponding00:17:34
stop inscription,00:17:35
which means that it needs to be placed with this00:17:37
inscription to the combustion chamber. 100:17:40
compression ring is installed00:17:41
in the same way as piston ring locks. As00:17:44
you can see, I placed it according to the principle00:17:46
indicated in the instructions00:17:48
there it is said that the locks should be00:17:49
located 120 degrees from each00:17:52
other, this means that the first one I have is00:17:54
here 2 and here 3 here and 4 locks00:17:57
here, that is, this is the00:17:59
principle of the letter x, the main thing to keep in mind is not to00:18:02
place the locks strictly vertically and00:18:05
strictly horizontally00:18:08
Now I’ll take the cylinder gasket and00:18:12
found it on the stud,00:18:14
and so that it doesn’t burn too much00:18:17
and doesn’t lose its elasticity, let’s say,00:18:20
I’ll lightly lubricate it with lithol, but00:18:27
before installing the cylinder, check00:18:29
whether your new gasket is blocking00:18:31
access to the oil channel, as it is for00:18:33
example with me It turned out that the gasket00:18:35
almost half blocked it,00:18:37
now I’ll trim it with something, but now00:18:40
I have to do a very difficult00:18:42
operation, I need to somehow attach the00:18:44
cylinder to the hanging piston, despite the fact00:18:48
that the rings are really very00:18:51
thin and it won’t be easy to do it in a00:18:54
good way here you need00:18:57
a crimp, which is recommended to be used00:19:01
when putting on cylinders, Zhenya Bykovsky,00:19:04
but I also remember he argues that with his00:19:08
fingers and children the cylinder will not work in00:19:11
case he loses a case of beer from him, what00:19:18
can you try? I tried00:19:22
installing the00:19:24
cylinder using only my00:19:29
fingers, let’s see what comes of it00:19:32
so the first ring came in and is00:19:46
testing oh yeah, it’s true that you00:19:50
can rub your nails here on these very00:19:54
dense ones so all the rings are put on the Jews of the00:20:08
cylinder grandfather but I’m00:20:11
not going to screw it on yet, I’m looking for it because I need to put00:20:12
two of these rubber bands on the sealant for00:20:15
this first I I’ll degrease them,00:20:19
I’ll thoroughly degrease the rods themselves in this place, and00:20:22
I’ll also degrease the card, I’ll try to lightly00:20:27
spread the sealant, usually I00:20:32
can’t lightly I’ll apply it to the rubber bands themselves, I’ll00:20:39
repeat again lightly, it’ll be the first00:20:50
and 2, and now I’ll try to move the whole thing00:20:55
so that it’s fused together00:21:11
now. You can tighten it up a little,00:21:15
but now the process of00:21:20
installing the pistons and cylinders is finally00:21:22
finished. The process is far from simple, there are a00:21:26
lot of nuances of pitfalls, well, I00:21:28
tried to take everything into account,00:21:29
if suddenly I missed something guys,00:21:32
write please, it will not be very00:21:34
useful and interesting to read00:21:36
and discuss on this topic I’m doing this for the00:21:39
first time, so naturally00:21:41
I can make mistakes, just write to me about it,00:21:44
but in the next video I will00:21:46
install00:21:47
those very famous cylinder heads00:21:52
that Evgeniy made for me,00:21:54
so if you haven’t subscribed to my channel,00:21:56
please subscribe, but for now,00:21:59
I'm already with you now, Sanya00:22:02
Chada, see you soon in the new video,00:22:04
new video, new video, butDescription:
Запчасти на Урал/Днепр в нашем интернет-магазине https://ural-custom.ru/ Телефон: +7-965-525-888-5 Группа ВКонтакте: https://vk.com/market-153725533 В сегодняшнем видео: - я буду устанавливать кованые поршни Автотохнолия диаметром 79мм с увеличеным вытеснителем для увеличения степени сжатия под АИ92 бензин - естественно будет установка цилиндров расточеных под эти поршни Автотехнология - поговорим о поршневых кольцах Кольбеншмидт от автомобилей семейства ВАЗ, которые замечательно подходят на новые кованые поршни. Комплект колец, которые я себе заказал, имеет каталожный номер 800013611000 и предназначен для установки на 1 поршень, что, согласитесь, очень удобно для оппозитчиков, у которых всего 2 поршня, а не 4 как на автомобилях ВАЗ - крепить кованые поршни Автотехнология я буду поршневым пальцем от автомобиля KIA, которые выполнены из качественных материалов и с высокой точностью изготовления. Каталожный номер пальчика KIA 2341233000 - также я решил замерить объем камеры сгорания и немного поговорить о прокладках, которые используются в нашем моторе Ссылки на видео о ремонте головок Евгением Быковским 1. Установка направляющих втулок, обработка сёдел https://www.youtube.com/watch?v=dRuuvveJ3qM 2. Замена седел клапанов головки https://www.youtube.com/watch?v=_otzaRHDygA 3. Проверка на запотевание https://www.youtube.com/watch?v=fyNGZAjlLP8 О КАНАЛЕ "САНЯ ЧЁТОДЕЛ" Как нетрудно догадаться, прозвали меня так потому, что я постоянно что-то делаю. Я очень люблю работать и создавать что-нибудь своими руками. При этом я постоянно заставляю себя учиться чему-то новому и неизвестному. Как, например, в этих видео я ремонтирую старый мотоцикл Урал, на котором по итогам ремонта планирую отправиться в путешествие в Крым. Данный мотоцикл получит не только полный капитальный ремонт, но и подвергнется некоторому тюнингу. Обо всем что я делаю с мотоциклом, я подробно рассказываю в плейлисте "Ремонт мотоцикла Урал" САНЯ ЧЁТОДЕЛ В СОЦ. СЕТЯХ: ВКонтакте: https://vk.com/chetodel Одноклассники: https://ok.ru/group/55357004120078 ПЛЕЙЛИСТЫ: "Ремонт мотоцикла Урал": https://www.youtube.com/playlist?list=PLPQwRktOnWSSW5rnJt32erLuRjTSgIXH8 Про мотоциклы Урал и не только "Уральские байки": https://www.youtube.com/playlist?list=PLPQwRktOnWSRUcbwUMpTjdh4cMDmZSXjp Поездки в интересные места "ЧётоДел Где-то Был": https://www.youtube.com/playlist?list=PLPQwRktOnWSTl8YTxzaFSTuXlTxE9RQNE Моя "Самодельщина": https://www.youtube.com/playlist?list=PLPQwRktOnWSQId4RoQa9LHrA-X3deujZD
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