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Video tags
Subtitles
Russian
00:00:00
in this video I'm going to show you how00:00:01
I changed this cabinet from opening like00:00:04
this to opening like00:00:07
this this cabinet is my most used00:00:10
cabinet in the workshop and that's00:00:12
because it's got my Corless drills all00:00:14
my drill bits drivers and my most used00:00:18
Fasteners I like keeping those things in00:00:21
this cabinet because this is kind of the00:00:23
central part of my workshop and I spend00:00:25
most of my time in this area more often00:00:28
than not I find this cabinet door is00:00:30
open and that means I'm always running00:00:32
into it here it's in the way of the00:00:35
miter saw and when I want to close it00:00:38
usually there's stuff in the way here00:00:40
that I have to move it's just annoying00:00:42
all00:00:43
around now there's probably a lot of00:00:45
solutions to this problem like just00:00:46
moving my most used tools to a different00:00:49
location something more accessible or00:00:52
removing the cabinet door but that00:00:54
wouldn't be a very fun project and not a00:00:56
very interesting video so instead I've00:00:59
designed designed an overly engineered00:01:01
cabinet door that lifts vertically00:01:04
instead of swings horizontally like most00:01:07
cabinets I have a few goals for this00:01:10
project first the door needs to not be00:01:14
in the way when it's open to solve my00:01:16
main complaint it also needs to minimize00:01:19
impact to the storage inside the cabinet00:01:22
so I can still put stuff in00:01:24
there it needs to be easy to open and00:01:26
close because if it's not convenient00:01:29
then it'll be worse than it is now and00:01:32
lastly I want it to be able to revert to00:01:34
the original hinged door my shop is00:01:37
always evolving and I may end up moving00:01:40
this cabinet in the future so anything I00:01:42
add to the cabinet needs to be easily00:01:45
removable step one clear out everything00:01:48
in this00:01:58
cabinet00:02:15
[Music]00:02:22
[Music]00:02:33
[Music]00:02:37
I'm going to be using my CNC router to00:02:40
cut out the majority of the parts for00:02:41
this project a project like this one00:02:44
that has complex motion is best worked00:02:47
out on the computer first that means I00:02:50
have all the necessary files to also cut00:02:52
out the parts on the00:02:54
CNC these parts have lots of Curves and00:02:57
holes which make them perfect for00:02:59
cutting cutting out with the CNC00:03:01
router I've been trying out different00:03:03
ways to film cutting out Parts on the00:03:05
CNC and I am quite surprised that how00:03:08
well this dust shoe still works with a00:03:10
large section of the brush00:03:12
missing this dust shoe was originally00:03:14
just going to be used while filming but00:03:17
I've been using it all the time now00:03:19
because it's nice to keep an eye on00:03:21
what's happening at the00:03:28
bit00:03:31
[Music]00:03:52
[Music]00:03:58
to keep the Parts held down on the CNC I00:04:02
used tabs which I cleaned up using a00:04:05
handsaw and then on the router table00:04:07
with a flush trim00:04:09
[Applause]00:04:15
bit this is the first base plate for the00:04:18
lift mechanism and it's got the two00:04:21
pivot Points for the four bar linkage00:04:23
and the cut out where the gas spring is00:04:24
going to live and that fits inside the00:04:27
cabinet like this except I forgot to00:04:30
account for this strip of plywood and00:04:32
this strip of plywood in the back of the00:04:33
cabinet so it doesn't quite fit yet but00:04:36
I can knock those off on Vans00:04:45
saw nice I also cut out the left side00:04:48
which is just an exact mirror image of00:04:52
the00:04:58
right00:05:00
the link arms are also cut out with the00:05:02
CNC but for these parts I'm using nicer00:05:05
Baltic birch plywood I want these arms00:05:08
to be as strong as possible so I think00:05:10
this is the best choice for these parts00:05:12
without going to00:05:28
metal00:05:46
[Music]00:05:51
[Music]00:06:09
[Music]00:06:13
I finished cutting out all of the00:06:14
linkages on the CNC machine and now00:06:17
we're can start to see how this is going00:06:19
to come together we've got a lower link00:06:22
arm here a upper link arm that goes here00:06:27
and this link00:06:29
will attach to the cabinet door and00:06:32
connect these two arms and that'll00:06:34
create the four bar linkage and allow00:06:38
the cabinet door to open parallel to the00:06:41
cabinet to make these linkages work we00:06:43
need a axle at each one of these pivot00:06:46
Points and the first thing that comes to00:06:48
mind is using a t- nut and a shoulder00:06:51
bolt and by mounting the tnut to the00:06:54
back side of this base plate we can00:06:56
secure a shoulder bolt through it and00:06:58
that could provide an axle however these00:07:02
t-nuts are fairly small and they just00:07:05
pound in from the back and I don't think00:07:07
that that's going to be secure enough to00:07:10
stand up over time with this cabinet00:07:12
door opening and closing and so I want00:07:15
to make a larger version of a teut out00:07:17
of some 38 aluminum and here's an00:07:20
example of one that I've already made00:07:23
it's got the same threaded hole in the00:07:25
center but it's got three holes around00:07:28
the outside side and a larger footprint00:07:31
that will make fastening this to the00:07:34
base plate much more00:07:39
secure this is the first time that I've00:07:41
cut aluminum using the CNC router00:07:44
drilling holes is not too difficult but00:07:47
cutting is a different00:07:49
story you can see here that I used a v00:07:52
bit to Mark the outline of each te- nut00:07:55
so I can cut them down on the miter sawt00:07:57
first from the little little cutting00:07:59
I've done so far I've learned that it's00:08:01
a lot easier to cut around the perimeter00:08:04
of a part instead of plowing right00:08:06
through the middle so for these I'll cut00:08:09
them out individually before putting00:08:11
them back on the CNC to cut the outside00:08:15
shape this has been working really well00:08:17
for me and with each part I'm getting00:08:19
better and learning00:08:28
more00:08:45
[Music]00:09:01
[Music]00:09:07
[Music]00:09:16
[Applause]00:10:02
[Applause]00:10:40
oh yeah he going to be way better than00:10:41
those little te-00:10:58
nuts00:11:06
look at00:11:08
that that works really well to help open00:11:11
and close the cabinet door with this00:11:13
linkage I'm going to be using this gas00:11:16
spring and that means I need a couple of00:11:18
mounting points here and here and I00:11:21
decided to make those out of aluminum as00:11:24
well just because there's going to be a00:11:25
lot of load on them and I want those to00:11:28
hold up especially with threads these00:11:31
are the ones that I cut out on the CNC00:11:34
already and they have a threaded hole at00:11:38
the end of them for the ball socket to00:11:42
thread on to and that attaches to the00:11:45
gas spring and then there's a couple of00:11:48
mounting holes for each one one of them00:11:51
goes on the lower arm and the other one00:11:55
will be mounted to the base plate and00:11:57
between those two points the gas spring00:12:00
can00:12:27
attach00:12:42
all right now if I designed everything00:12:44
in the computer right this in theory00:12:48
should00:12:54
retract hey look at00:12:57
that00:13:05
nice so the way I drew everything in the00:13:08
computer is that at the full extension00:13:11
the gas spring is almost all the way00:13:13
extended with a little bit more to go so00:13:16
that there is nice tension at the top00:13:18
the two linkages bottom out on each00:13:20
other at the top and that's what00:13:22
prevents it from going too far and on00:13:25
the00:13:26
retraction the gas spring actually over00:13:29
centers and starts extending the other00:13:32
way and that will help keep the cabinet00:13:35
door shut as now there's always a00:13:37
constant tension on it in the closed00:13:48
Direction One Thing I just noticed after00:13:50
assembling this is that the heads of00:13:53
these screws actually run into the edge00:13:55
of my base plate here and they prevent00:13:58
it from retracting AC ing all the way as00:14:00
you can see right there it hits but in00:14:03
reality the arm needs to go in a little00:14:05
bit further but that's not too bad of a00:14:09
fix I'll just drill out with a forcer00:14:11
bit at the drill press some clearance00:14:13
for the head of that00:14:27
screw00:14:31
I need to add spacers to The Backs side00:14:33
of each lift00:14:34
mechanism this will space the base plate00:14:37
away from the inside of the cabinet so00:14:39
that the link arms will clear the face00:14:41
frame of the00:14:47
[Applause]00:14:57
cabinet00:15:24
[Music]00:15:48
[Music]00:15:57
nice00:16:12
[Music]00:16:16
now that I've got both lift arms00:16:18
attached to the cabinet I've been00:16:19
thinking about how to mount the door and00:16:22
this is what I've come up with to make00:16:24
sure the arms are parallel and the00:16:27
correct distance from each other00:16:29
I'm going to tape some washers00:16:32
underneath the ends of the link arm arms00:16:36
and this is the same washer that is used00:16:39
at each pivot point and that'll ensure00:16:43
that these arms are parallel and being00:16:47
held away from the base plate the same00:16:57
distance00:17:01
I've also put a screw in on each side00:17:05
and that just allows me to open these00:17:08
lift arms just a little bit without them00:17:10
going all the way to the00:17:14
top these two arms are what's going to00:17:16
attach to the cabinet and I'm going to00:17:18
space them out with some wedges and00:17:22
that'll make sure that they're sticking00:17:24
out past the face frame of the cabinet00:17:26
so that I can line up00:17:29
the cabinet door to00:17:31
these okay after messing with some shim00:17:34
pieces you can see that this arm is00:17:37
sticking out just past the face frame of00:17:41
the00:17:42
cabinet to help position the cabinet I00:17:44
cut these two spacers and I'm going to00:17:47
tape these to the underside of the00:17:49
cabinet and that'll give me a reference00:17:52
point so that I can hang the cabinet on00:17:55
these and it'll be sitting in the00:17:58
correct00:18:12
height I've also already put pieces of00:18:15
tape here on the corners and that'll00:18:17
help me line up the cabinet left to00:18:21
right now that I've got the lift arms in00:18:23
place I'm going to use a method that's00:18:25
often used for hanging drawer fronts on00:18:27
drawers00:18:29
and that's using some blue tape on both00:18:31
the link arm and the back of the cabinet00:18:48
door with the blue tape here I can now00:18:50
go ahead and apply some super glue to to00:18:53
the link arms and then some accelerator00:18:56
to the cabinet door and then I'll press00:18:58
them in place and hold it until the uh00:19:02
super glue kicks00:19:27
over00:19:56
to make sure I don't poke out the front00:19:57
of the cabinet door with these screws I00:20:00
cut them to the right length as you can00:20:02
see here's the screw I started with and00:20:05
here's the one I cut so this one won't00:20:07
poke through the front and the other00:20:09
benefit of this screw is that I got rid00:20:12
of the first like four threads that00:20:15
don't really uh engage much wood anyway00:20:18
and since I'm only going in through 3/400:20:20
of an inch of wood here it's nice that00:20:23
I'll have full threads into that 3/400:20:27
inch thick and that should hold pretty00:20:57
good00:21:08
[Music]00:21:13
yes it00:21:17
works it00:21:27
works00:21:35
look at00:21:39
that it works great but it definitely00:21:42
needs a handle so I cut out a simple one00:21:45
out of some scrap Maple and I screwed it00:21:47
to the underside of the cabinet00:21:52
door I took it all apart again and00:21:55
painted the link arms red to match the00:21:57
rest of my shop projects and sprayed00:21:59
clear lacquer on the handle and some of00:22:02
the other wood parts and I even added a00:22:05
little graphic on the side just for00:22:24
fun it's always really cool to see an00:22:27
idea come to life and I'm really excited00:22:29
to start using this I think it's going00:22:31
to help solve my original problems plus00:22:33
it's just so fun to open and close I'm00:22:35
sure I'm going to enjoy using it if I00:22:38
were going to build this system again00:22:40
there's a couple of things I would do00:22:41
differently and one of those would be to00:22:43
address the amount of slop in the00:22:45
mechanism towards the bottom especially00:22:48
there's a little bit of wiggle room and00:22:49
that causes the arms to rub on the sides00:22:51
a little bit and it's just not as stiff00:22:54
as it could be I did my best using00:22:57
bushings and and accurately cut Parts00:22:59
but I might just be at the limit of the00:23:02
wooden components I initially thought00:23:05
about adding cross members between these00:23:08
link arms but any crossmember here is00:23:11
just going to get in the way of stuff in00:23:13
the cabinet so I'd have to come up with00:23:15
something else there the other thing I00:23:17
would do and I probably still will in00:23:19
the future is to add a soft clothes on00:23:22
the bottom you can get uh cabinet00:23:25
plungers for retrofitting on two normal00:23:27
hinge cabinet doors that dampen the00:23:29
closing and I think that would help to00:23:32
um make this closing experience a little00:23:35
bit00:23:36
nicer I'm sure someone would point out00:23:38
how I've reduced the amount of space in00:23:40
my cabinet by adding these mechanisms00:23:42
and I have lost about 2 in on either00:23:45
side due to the mechanism uh but if you00:23:49
remember from the original shots in the00:23:50
beginning this cabinet wasn't terribly00:23:52
organized to begin with and there was a00:23:54
lot of wasted space so I'm going to take00:23:56
the opportunity now to build new00:23:58
organizers that fill this cabinet out00:24:01
better and will actually be able to put00:24:02
more stuff in than before even though I00:24:05
have these lift mechanisms my basic00:24:07
thought on how to do that is just to add00:24:09
in some new side panels right next to00:24:13
the lift mechanisms and I'll be able to00:24:15
then build shelves and different00:24:17
organizers off of the those new00:24:20
sidewalls but that'll have to be a00:24:22
project for another00:24:26
time00:24:29
thanks so much for watching and I'll00:24:30
catch you in the next00:24:34
projectDescription:
In this video I over-engineer a solution to a problem I have with my shop cabinets. More info on my website: https://www.justindepewdesign.com/ Follow me on Instagram for more frequent project updates: https://www.facebook.com/unsupportedbrowser
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