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  • ruRussian
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00:00:03
[Music]
00:00:13
Ihram is one of the well-established
00:00:16
factories in romania which also owns its
00:00:19
own foundry since 1999 when the company
00:00:25
was privatized Mavi prod the major stock
00:00:28
owner which is owned by the OLT and
00:00:30
family invested more than 3 million
00:00:33
euros in German high-performance
00:00:35
machinery
00:00:36
[Music]
00:00:40
therefore we can say that today we have
00:00:43
a modern and high-performance foundry
00:00:45
[Music]
00:00:48
in this video you will be watching
00:00:50
briefly the manufacturing process of
00:00:53
brake shoes from scrap metal until they
00:00:55
reach the shelves in the warehouse the
00:00:59
process of creating iron castings is a
00:01:01
complex one
00:01:02
due to its multiple operations starting
00:01:05
with the preparation of the charging
00:01:07
material up to the final product this
00:01:11
requires a large use of electricity gas
00:01:13
and materials these generate a large
00:01:16
quantity of exhaust emissions and waste
00:01:19
which are handled in accordance with the
00:01:21
current legislation the manufacturing of
00:01:27
braking shoes starts with the
00:01:28
preparation of the charging materials
00:01:31
after size and quality the second stage
00:01:35
is the preparation and mixing of the
00:01:37
foundry sand which is realized with an
00:01:40
Irish industrial mixer
00:01:44
the quality check is realized in the
00:01:47
specialized laboratory which is in close
00:01:50
proximity the shaping is performed on a
00:01:54
mechanical conveyor belt equipped with
00:01:56
an HW s formation machine but also
00:01:59
through manual shaping
00:02:03
[Music]
00:02:13
the processing of the liquid metal is
00:02:15
realized in a furnace of 750 kilograms
00:02:19
per charge of inductotherm fabrication
00:02:22
the quality control of the molten mix is
00:02:25
realized with the help of a spectrometer
00:02:27
with ARL optical emission here melting
00:02:33
can be realized for all the carbon
00:02:35
steels low medium and high alloy cast
00:02:39
iron gray cast iron nodular cast iron alloy
00:02:43
cast iron and also bronzes after casting
00:02:49
and cooling the castings reach another
00:02:52
mechanical conveyor where the castings
00:02:54
are separated from the foundry sand
00:02:56
which is then recirculated the castings
00:02:59
continuing their way to sanding after
00:03:04
sanding the castings undergo polishing
00:03:07
[Music]
00:03:13
next we have quality control packaging
00:03:17
and storage so that they can be
00:03:19
delivered to the mechanical processing
00:03:21
department in the factory or to be
00:03:23
delivered to various clients
00:03:27
[Music]
00:03:46
you

Description:

The foundry of our company underpins IRUM production equipment: all steel castings, cast iron and bronze which enters in the TAF, IFRON or funicular construction are produced here for over 60 years. However, using our experience, we have the ability to perform a wide variety of works in the field according to the beneficiary’s needs and specifications. We can mention some of the main products: drum brakes, disc brakes, wheel hubs, transmission housings, reducer housings, gearbox housings, distribution housings, differential housings, clutch housings, lever actuators, bushings, cable clamp grips, brake shoes, support blocks, worm wheels, cap bearings, flanges, bucket teeth, etc. Based on its extensive experience in the field, as well as on its skilled engineers and workers, the IRUM foundry produce a wide range of iron, steel castings, medium and high iron alloy, medium and high steel alloy, nodular profile cast irons made by manual or mechanized forming, all according to the customer’s requirements. (For manual forming, the maximum weight is 750 kg and for mechanized forming is 100 kg). Besides the company’s expertise and labour force, the modern technical facilities are another highlight of IRUM foundry, all operations being carried out with maximum efficiency and quality: Preparing forming mixture: EIRICH mixer automatic type Mechanized forming with HVS-2 forming machine Making alloys with melting furnace type INDUCTOTERM of 750kg Carrying out cores manually or by drilling with machine type LAEMPE LL20 (unique in Romania)

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