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Download "The 5S Game (Lean Six Sigma)"

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Video tags

5S
5S methodology
lean
six sigma
lean six sigma
lean six sigma certification
six sigma certification
quality
process improvement
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00:00:00
so if you already know a little bit
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about 5s this is a fun game to help it
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just
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sink in a bit now if it's totally new
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we've got another video about 5s
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that gives you a quick overview okay so
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before we jump into the game here
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let me mention if you're interested in a
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free white belt certification course
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you can access it at six sigma society
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dot org
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okay so i want you to imagine this
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process that you have to perform
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you're supposed to find numbers in order
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from 1 to 49
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and so on the next page you're going to
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see a bunch of numbers and you want to
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find
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1 through 49 in that order and you've
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got to do that in a 20-second shift
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okay so let's go ahead and when i scan
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the next slide we'll start the shift and
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see how far you can get
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okay so here we go
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okay let's stop right there so how'd it
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go
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i'm guessing it didn't go as well as you
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hoped it was pretty difficult to find
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some of those numbers
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let's do this let's start implementing
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5s in our work environment
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and we'll start by using sort so we're
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going to use sort to eliminate
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unnecessary items in the workplace so if
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you recall in our process
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we were required to find numbers 1
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through 49
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but in our work environment we've got
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unnecessary numbers numbers 50 through
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90.
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so let's go ahead and remove those and
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try
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another 20 second shift and see how far
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we get okay so we'll go ahead and start
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now
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stop so how'd it go was that any better
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maybe a little bit but it's still not
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good enough
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okay so let's continue 5s and we're
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going to use now
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set in order so we're going to organize
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things and items in the workplace for
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efficient flow
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and so here's how it's going to work the
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numbers go in order
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from bottom to top and left to right
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so as an example number one is going to
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be in the bottom left
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number two is in the middle left and
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number three is in the top left so you've got racking
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in place
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in your work environment to set things
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in order to organize it for efficient
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flow
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and let's see if that improves things
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okay so we'll go ahead and start our 20
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second shift
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now
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stop all right so think about how many
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you got right i'm guessing it's more
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than you got right
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on the previous two shifts we're getting
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better
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but there's still room for improvement
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though
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and so we're gonna for now skip past
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shine
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and we're going to go to standardize so
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what we want to do is order the numbers
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in a standard way
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and we want to ensure that they are
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organized this way in each of our
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facilities
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and it's going to make sense when you
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see the next slide and we
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we do another shift but we've got a
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standard
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logical best practice way of organizing
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these numbers
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okay so we'll go ahead and start our
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20-second shift and see how far we get
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now
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stop okay i'm guessing you didn't have
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really any problem there
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we sorted unnecessary items we've
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removed the numbers that we don't need
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we've set things in order to promote
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efficient flow
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and so we put racking in to make that
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possible and then we use standardize
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to organize the numbers on a standard in
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a standard
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best practice way and we applied that to
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all of our facilities and now we're
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going to want to do over time
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is make sure we sustain these standards
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so keep improving them
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keep trying to get better that's part of
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our process improvement process
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so this is an example of how you could
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use 5s to improve
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a simple work environment so thanks for
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watching
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if you're interested in learning more
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don't forget to check out the free lean
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six sigma certification course
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at sixsigma society.org

Description:

If you are interested in a free Lean Six Sigma certification (the "White Belt") head on over to https://www.sixsigmasociety.org/ ... 5S is a method for workplace organization. It is a great starting point for eliminating waste in our processes. The 5S are sort, set in order, shine, standardize, and sustain. - Sort – Seiri – Eliminate unnecessary items from the workplace. - Set in Order – Seiton – Ensure a smooth workflow. - Shine – Seiso – Clean the workplace. - Standardize – Seiketsu – Align on best practices. - Sustain – Shitsuke – Review and improve the standards over time.

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