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00:00:07
[music]
00:00:30
hello, it was a long time ago
00:00:33
and there was a lot of writing in the words of extra letters and
00:00:37
around the kings there were a dime a dozen
00:00:40
1807 newberry received a patent for a
00:00:46
band saw for wood,
00:00:49
then a space and in 1866 at the world
00:00:54
exhibition in Paris in the year when it was
00:00:56
made and a film of the towers of which is
00:00:59
now disfiguring in Paris, the first
00:01:02
industrial band saw machine for
00:01:05
wood was shown;
00:01:06
chemistry was then in its infancy
00:01:09
and therefore the pulleys on
00:01:12
band saw machines were not
00:01:14
rubber, not polyurethane, but were
00:01:17
covered with leather;
00:01:18
electric arc welding had not yet been born and
00:01:21
therefore the ribbon was simply
00:01:24
In the crypt we didn’t even have
00:01:27
ball bearings yet and therefore all the
00:01:29
rotating units were on sliding bushings and the
00:01:33
upper and lower guides were made
00:01:37
of a type of wood such as backout
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soap wood and wrinkled because the
00:01:43
canvas was riveted in this place there was a
00:01:46
thickening of the
00:01:47
backout you had to constantly tap to bring
00:01:51
it down to the blade and therefore,
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traditionally located at the bottom on all
00:01:56
band saw machines, the lower
00:01:58
guide assembly was located in place of the
00:02:02
liner, that is, in visual
00:02:05
control so that you could
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tap it and you will note that the
00:02:09
philosophy and appearance of the machine has
00:02:13
already passed since those distant distant times,
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120 100 words that I can’t even count, but for
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almost a century and a half the form, the
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principle of the band saw machine
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has not changed, probably not
00:02:32
even a million of these machines were produced all over the world and you
00:02:35
look at the beauty in these
00:02:37
ancient machines, amazingly and cast
00:02:41
iron, please, and you will
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notice how insightful he was the
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first inventor who came up with the
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first machine
00:02:49
that they still can’t bring anything to it,
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can you imagine in 150 years
00:02:57
the machine, well, the technologies have changed a little, the
00:03:00
materials have changed a little,
00:03:02
but the essence of the philosophy remains the same, well,
00:03:05
let’s now look at this
00:03:08
tiny little machine small in
00:03:10
the range of Jetta
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dvb-s 8 m machines, it was not chosen by chance,
00:03:16
this is a new product from last year, and moreover,
00:03:20
today I will share with you my experience
00:03:23
in setting up this machine because for
00:03:26
some reason people have the
00:03:28
impression that large machines and
00:03:31
setting up large machines and small
00:03:33
somewhere they differ, I assure you this is
00:03:35
not at all the same, that is, the principles and
00:03:39
actions are all the same, well, since you
00:03:42
asked,
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let’s do a little touch on the technical characteristics, I
00:03:47
won’t bore you too much since the
00:03:49
name contains the number eight, this is
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the diameter of the pulleys,
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translating into something more understandable the tongue is 200
00:03:56
millimeters, the length of the belt in this machine is
00:03:59
1400 millimeters, the engine has an output
00:04:02
power of 152,
00:04:03
but the machine, despite the fact that it is so
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lush and small and
00:04:09
seems like a toy, is in fact
00:04:12
very exciting,
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I assure you that we will allow it at the
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spring meeting of craftsmen to
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put it mildly, but they were squeezing, that is, the
00:04:24
crowd of people around him never thinned
00:04:28
out, everyone was sawing, and people absolutely far
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from the carpentry
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made my heart bleed looking at their
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actions, but I saw everything on the machine and even
00:04:39
remained alive after that,
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I mean, despite that that it is
00:04:44
so small, in principle, the machine is
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reliable and working and in skillful, intelligent
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hands it will cut very well,
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which we will try to make sure of today,
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well, what should skillful hands do
00:05:00
in order for the machine to cut without any problems?
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Let's see, please
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note that the sequence of actions is
00:05:07
here it is very important, first of all, what we
00:05:10
do is, oddly enough,
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we move all the crackers to the guides on the
00:05:17
bottom and top so that nothing touches
00:05:20
our tape and does not interfere with our actions,
00:05:25
so let’s get started, we reinforce the crackers
00:05:30
from the water from the saw blade, everything here is
00:05:33
so small that I have mine with our hands
00:05:37
and, of course, we fix it because so
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that they don’t fly out
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and the rear bearing
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[music]
00:05:53
[applause]
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well, let’s immediately change the blade to a
00:06:05
more productive bimetallic one
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to show the machine in all its glory,
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well, pay attention here it’s so
00:06:14
nondescript it’s standing grab the broken
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blade or remove the ribbon, I think
00:06:26
you won’t have any problems with this,
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so we’ll install a new blade,
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but the main thing is that we need to position the
00:06:41
saw blade in the middle of the pulley,
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we are responsible for this, this is the handle with
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the lock nut, as you probably already know
00:06:52
that the blade Our bandage always tends to be
00:06:56
a little convex and the fabric always
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tends to be located at the very
00:07:01
top of it, so we set it in the middle
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a little ran away, we tighten
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this adjustment on this machine, it’s so
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strict, that is, turn the screw carefully,
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now the tension is indicated by strength,
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first don’t force this process in
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in principle, this is a deviation
00:07:29
of 5 millimeters for now, enough further
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we will look, well, do not forget to put the
00:07:34
spare parts in the opposite direction, the plug
00:07:37
is very important, it is a catcher, you will
00:07:39
burst its saw blade,
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now pay attention, and on the upper and
00:07:45
lower casings there are limit
00:07:47
switches and this may be the reason for the
00:07:49
failure turning on the machine, we press the cover
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until the end
00:07:55
stop is triggered; a characteristic click indicates
00:07:58
that it has triggered; after installing the
00:08:03
blade, its centering on the pulleys
00:08:06
is necessary to set the angle between the table and the
00:08:09
saw blade; this is
00:08:11
very important and it’s not even superfluous
00:08:17
to check; now look at the very
00:08:20
important details you If you noticed,
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I don’t yet monitor the angle between the
00:08:26
edges of the saw and the square, this
00:08:32
characteristic is not so important, especially
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at the first stage of sawing
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and as you master the machine, don’t
00:08:40
pay attention to this until then, I
00:08:42
’ll stop at this later,
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our table is perpendicular to the saw
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blade now Let's move on to checking the
00:08:50
parallelism of the parallel stop of the
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cutting line and pay attention to the crackers I have
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removed for now,
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this is very important. The parallel stop
00:09:00
is adjusted using the trial peel off method.
00:09:03
This is done something like this, that is, we put
00:09:06
the parallel stop and fix it.
00:09:10
This is a rotating handle, it is connected by a
00:09:13
rod to a plug on the other side with
00:09:17
the help of and we can adjust the force of
00:09:19
pressing the rip fence to the table, well,
00:09:23
let's start testing saws, we will try to
00:09:25
ensure that the rip fence is parallel to the
00:09:27
saw blade
00:09:32
[music]
00:09:35
[applause]
00:09:37
parallel or something, we've got a
00:09:39
rip fence,
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well, let's, for the purity of the experiment, we'll knock down the
00:09:43
rip fence, but we have to do it
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so that it’s bad there for bad it’s
00:09:50
just these two screws that
00:09:52
ruined everything, we fasten it,
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fix the stop and do another
00:10:03
test saw
00:10:06
[music]
00:10:10
[applause]
00:10:12
[music]
00:10:15
that’s characteristic I don’t know if it’s visible on
00:10:17
the camera now the blade bends
00:10:21
in this direction a little that is, this
00:10:24
indicates that our rip fence,
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this edge is too moved in
00:10:30
this direction, and in order to bring it into
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line with the parallel,
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we need to unfasten the rip fence and
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move
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its far end to the left side again,
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unfasten the bolts
00:10:44
[music]
00:10:52
test saw again
00:10:55
[music]
00:10:56
[applause]
00:10:59
I'm full, well, now we can consider the rip
00:11:01
fence parallel to the cut,
00:11:05
now let's move on to the most important thing, the
00:11:07
most important and the most mysterious
00:11:10
adjustment of the crackers, you know there is
00:11:14
such a simple thesis that in technology there
00:11:16
are still no ideal solutions, no
00:11:19
if there were any cars would
00:11:22
probably float like submarines and
00:11:24
fly in the blue of the sky, but this is not the case,
00:11:28
therefore, on band sawing machines of
00:11:32
different classes of different modifications,
00:11:38
different guide elements are used, that is, starting here,
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metal crackers, there are
00:11:43
plastic sliders,
00:11:45
there are bearings, there are pancakes, and there are
00:11:48
cermets,
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and all of them are not without shortcomings and
00:11:51
say unequivocally that this is the
00:11:53
ideal solution, and this is very bad, but it does
00:11:57
n’t have to be like even the same
00:12:00
notorious bearings about which they say
00:12:02
that this does
00:12:03
n’t make it at all wow because when
00:12:06
working with resinous woods
00:12:08
on them on the outer race of the
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bearing on ready for resins
00:12:14
that can lead, in principle, to
00:12:17
breakage of the blade; if we are talking about
00:12:19
cermets, the same thing here is not everything
00:12:22
fabulous and not as pearly as we would
00:12:25
like,
00:12:26
because very hard cermets
00:12:29
sometimes spark when in contact with the saw blade,
00:12:33
and I’ll tell you a secret
00:12:35
that there are rumors that the states are preparing a
00:12:40
bill to ban
00:12:42
metal-ceramic guides, so
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draw your own conclusions and now I
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’ll show you that these metal
00:12:50
crackers
00:12:51
work just as well, well, the
00:12:56
moment of truth is
00:13:00
setting up the crackers,
00:13:06
of course, so that everything goes
00:13:09
very well for us and luckily we need the spirit of
00:13:13
dollar bills, we reinforce the crackers,
00:13:18
we take a substitute 2 dollar bills, we
00:13:25
bring the crackers to the saw blade
00:13:28
and we fix them, we tighten them, so
00:13:34
we have the gaps set and now I ask you to
00:13:37
draw your attention, this is probably a
00:13:40
little visible here that our crackers are
00:13:42
now coming to the teeth of the saw blade
00:13:45
are not an acceptable thing at all, but
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we cope with it like this:
00:13:50
we reinforce the screw and the entire fork,
00:13:54
we move the entire fork back so that the crackers
00:13:59
come out of the area of ​​the teeth and we bring the
00:14:04
rear support bearing, the
00:14:06
rear screw is unfastened, the support bearing should
00:14:11
be at a distance of 0 4 millimeters
00:14:13
from the backing of the band blade, we have
00:14:18
now set it up
00:14:19
and are fixing it with a screw, but I
00:14:24
closed everything with my hands when I was adjusting it, so
00:14:27
let us now, in an open field,
00:14:28
show them what it does,
00:14:31
adjust the croutons of the adjustable
00:14:34
positions relative to the saw blade
00:14:36
and adjust the position of the rear support
00:14:39
bearing, all the same operations from
00:14:42
We carry out the same sequence for the
00:14:43
lower guide,
00:14:45
I went, take a substitute 2 dollar
00:14:50
bill,
00:14:51
bring it to the saw blade,
00:14:57
control the position of the crackers
00:14:59
relative to the teeth, here we are all
00:15:02
good, otherwise we needed to twist
00:15:05
this screw and move the fork back and
00:15:08
forth in this way and with this
00:15:12
screw we are now going to tighten the rear
00:15:16
support bearing, so we brought the rear
00:15:21
support bearing in and fixed it in
00:15:26
this way, we prepared the saw
00:15:30
for the first battle, close the casing and
00:15:35
see what it is capable of, our
00:15:40
energetic baby, we now, I think that the
00:15:45
basic settings of the machine are finished,
00:15:48
someone will pay attention that I didn’t pay
00:15:51
attention to the rear corner,
00:15:53
I’ll tell you that this is not so and is important
00:15:55
especially at the stage of mastering the machine, these are
00:16:00
already such fine adjustments and you need them
00:16:03
if you really want to, then you need to
00:16:06
start them only after understanding the essence of the
00:16:10
machine and its motivation and who I understand and whoever
00:16:15
wants to climb there,
00:16:16
it is adjusted by shifting the
00:16:19
pulleys, but I can tell you with
00:16:22
confidence from my many years of
00:16:23
experience that I have not adjusted this angle on any machine
00:16:27
and I worked quite successfully
00:16:31
in and circle and today I will try to
00:16:34
show it to you and prove
00:16:37
everything on this, this is the material that we
00:16:40
will be driving today, pine forty spirit
00:16:43
50k and pine twenty on pine, we dad
00:16:47
will see the driving performance of the machine on
00:16:51
oak, its maximum capabilities and on
00:16:55
thin pine something behind the figure
00:17:01
[music]
00:17:09
[music]
00:17:24
video
00:17:25
[music]
00:17:29
[ applause]
00:17:31
[music]
00:18:08
[music]
00:18:19
well, here are examples of the heroic deeds of
00:18:24
our baby, which is what I wanted to
00:18:27
focus on, well, with a straight ruler, as you
00:18:31
all understand here, you mug, the main
00:18:36
rule of correct figured saws is
00:18:40
that you need to synchronously
00:18:44
feed the workpiece and turn it in the
00:18:48
wrong way in a stepwise manner,
00:18:50
which will lead to a decrease in the life of the blade
00:18:53
and, accordingly, a deterioration in the quality of the saw,
00:18:55
namely, this is how on a car with a manual
00:18:59
transmission we synchronously interact with the
00:19:02
brake and clutch pedal, the same thing
00:19:04
here is
00:19:05
translational movement and synchronized
00:19:09
rotation, and in this case we will get
00:19:12
such a good result as you can see
00:19:15
she coped with 5 tens of oak very
00:19:18
well, of course
00:19:21
there is not enough torque, but you yourself understand that 150 watts
00:19:24
is not one and a half kilowatts,
00:19:25
but nevertheless, our baby can do such work.
00:19:30
Now I also want to talk a little about
00:19:33
the canvases and their choice and about the principles
00:19:37
that are present In our
00:19:41
sawing mode on this pole on dvb-s 8, we
00:19:46
position blades from 6 to 8
00:19:49
millimeters, but as I understand it, without
00:19:53
any special ridiculous body movements, you can
00:19:57
set from three if you find three rubles and
00:19:59
up to ten millimeters,
00:20:01
etc. and that is, the number of teeth per inch,
00:20:03
firstly, with a decrease in the number of
00:20:08
teeth per inch, it worsens the quality of beer,
00:20:11
this should be understandable, but it allows us
00:20:15
to grip and cut higher workpieces, which is why we
00:20:17
need a smaller number of
00:20:21
teeth per inch on high workpieces in the
00:20:24
process of sawing
00:20:26
sawdust then there are takeaway products that
00:20:28
we can only have in the space between behind
00:20:30
and you, and if it is between the
00:20:33
combat space, that is, the height of the
00:20:35
workpiece is such that we have this
00:20:38
space filled with sawdust, the sawdust
00:20:40
has nowhere to go and they begin to
00:20:43
get ready and interfere with the sawing process itself,
00:20:46
and that’s you you will feel that is, you
00:20:48
turn down the machine and the sawing process does
00:20:51
not accelerate, and even moreover, you
00:20:54
observe the
00:20:55
deflection of the saw blade, that is,
00:20:59
unlike a circular saw where the disk is
00:21:02
unshakably stable and we can
00:21:05
load the machine until the
00:21:07
engine becomes or less will burn
00:21:10
here everything is a little thinner nuance it is that the
00:21:14
blade should work with us in, as it
00:21:19
were, in a free mode or something,
00:21:21
if you feel that
00:21:24
your sawing process is slowing down, this means
00:21:27
that your sinuses between the
00:21:30
teeth are clogged and we can’t cut products
00:21:35
carried out means you need to stop to give the
00:21:39
opportunity to unload this sinuses and
00:21:42
without fanaticism, without increasing
00:21:45
productivity little by little,
00:21:46
continue sawing and here
00:21:49
the thought arises that the correct choice of blade
00:21:52
is no less important than even the choice of a
00:21:55
machine and another such moment, that is,
00:22:00
if you have, say, milka teeth and
00:22:04
blade and you need to cut a high
00:22:06
workpiece,
00:22:07
this is possible but at a slower speed, that
00:22:11
is, so that our sinuses have time to
00:22:14
free themselves from sawdust, and I assure you
00:22:16
that let’s say 10 mm of blade,
00:22:20
well, there are 8-10 etc. and for you, for all types of
00:22:24
work, in principle, it is enough if you
00:22:27
handle the feed correctly and, well,
00:22:31
how to feel the machine, be in contact with
00:22:34
it, understand that you have overloaded it,
00:22:37
that the process was sawed and went worse, this
00:22:41
will come with experience,
00:22:42
but a person just needs to understand
00:22:43
this treat not just
00:22:45
catch the workpiece fools, but try to
00:22:49
saw with your fingertips and also regarding the
00:22:52
blades, this is not all, the choice of blades is
00:22:55
now huge, both by company and by bimetal
00:23:00
steel and hard alloy, in principle, it
00:23:05
remains to your taste, your choice according to
00:23:09
details about the choice according I talked about the blades
00:23:11
in the video about dvb-s 15, so we go
00:23:15
there and look there and also regarding the
00:23:19
length of the blade, you see that is, the
00:23:21
adjusted blade with a deviation of 4
00:23:24
millimeters, in principle, gave an excellent
00:23:27
result, so I can recommend this machine to
00:23:32
everyone from to places and
00:23:35
modelers and householders and summer residents we
00:23:39
will say this in 2 for Soviet
00:23:44
pilots this is the training desk with which
00:23:48
you will enter the world of band sawing machines that
00:23:51
will allow you, with its smallness and
00:23:53
low engine power, to understand this very
00:23:56
essence of the subject, and having understood the essence of
00:23:59
the subject you will be more than I am sure to master
00:24:02
this machine and the processes of
00:24:04
band sawing machines themselves,
00:24:05
so I’ll end with this, goodbye to everyone, like,
00:24:11
don’t forget to do this, and
00:24:14
I moved on to work. Goodbye
00:24:19
[music]

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