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Download "Permanent Magnet Alternator (PMA) Build"

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Table of contents
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Table of contents

0:00
Intro
1:13
Bearings feel in good condition
1:28
Removing end dust cover
1:58
Removing 4 bolts from slip ring brushes
2:42
VW use a special tool to remove the pulley I don't have one so drilled a 6mm hole to hit with a punch
3:09
Removing 4 bolts that hold the alternator case
4:10
Tapping with a hammer did not help
4:26
Removing 4 bolts which hold the front bearing in place
4:48
The front end cover has.four 4mm
6:25
Front end cover removed
7:11
Removing bolts for the diode assembly should have left this in place
7:53
The diode assembly wires are crimped on
10:13
Removing rear bearing dust cover
10:29
Removing rotor
10:35
Removing front bearing spacer/dust cover
11:09
Removing wire from rotor
12:21
Cutting the two connections to the slip rings
13:11
Levering off the slip rings
13:37
Neodymium magnet
13:57
The magnets are 10mm diameter
14:57
mm holes to 8mm
15:27
mm holes to 10mm
15:53
Checking hole with a 10mm x 5mm steel rod
17:39
The front cover was still a tight fit
17:49
Replacing the 4 bolts that hold front bearing to the cover
18:34
Replacing Stator
18:56
Tapping rear end cover on to rear bearing
22:23
Replacing front bearing spacer/dust cover
22:32
is the center part of the pulley with the end flange cut off
22:49
Replacing the rear bearing dust shield
23:04
Pulley nut is perfect fit to tap on the dust shield
23:18
Replacing rear plastic end cover
23:48
Using hex bar to make the pulley nut in to a 17mm hex nut
23:59
Hex bar weleded to pulley nut
Video tags
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Video tags

DIY
Make
Repair
Rebuild
Permanent
Alternator
Magnet
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Description:

I take a 12v alternator from ebay and try to change it into a Permenant Magnet Alternator (PMA).

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