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  • ruRussian
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00:00:00
friends Hello everyone, in today's video
00:00:02
I want to show how from such a
00:00:05
computer power supply you can
00:00:08
make a charger for any
00:00:12
type of battery, we are talking,
00:00:15
of course, about car
00:00:16
batteries for a motorcycle, you can
00:00:20
charge lithium-ion batteries, that
00:00:23
is, any that for this we need, we
00:00:27
will need a computer power supply on
00:00:31
a chip tl490 494 or its analogues to
00:00:37
75 0 I have such a branded
00:00:42
Microlab unit for 350 watts is good.
00:00:45
Well, first you need to make sure that it is
00:00:48
working, if it is not working for you, then
00:00:50
first you need to repair it,
00:00:54
turn on its
00:00:56
network
00:01:01
[music]
00:01:13
close the green black wire and we look at the
00:01:18
voltage,
00:01:21
so 12 volts, 12.4 is too high, but it does
00:01:27
n’t matter 52, let’s see the
00:01:30
standby voltage, the
00:01:33
standby voltage is also fine, this unit is
00:01:36
fully operational,
00:01:40
now we’re going to redo it,
00:01:44
so the first thing we need to do is
00:01:48
unscrew it first, I’ve already unscrewed it
00:01:52
the bolts then you will need to remove the board,
00:01:57
see here there is a good board, large
00:02:03
radiators, good chokes there. I see
00:02:06
a little bit of
00:02:10
some strange nozzles leaking here. But
00:02:13
this is not important to us. So, for starters,
00:02:17
we take all this out of the case. Now I
00:02:19
will take it all apart. You will continue to
00:02:23
take it out. from the case, this block
00:02:27
PWM controller for 7500 is what we need
00:02:31
or TL 490 494
00:02:36
this is a good block transistors
00:02:39
1309 large I don’t know it’s visible there it’s not visible the
00:02:42
radiators are closed
00:02:45
on this side here I got a block
00:02:47
filled with some kind of rubber I
00:02:50
tried to tear it off but I
00:02:52
can’t do anything Well, it won’t interfere with us,
00:02:57
this part is separated by a wide
00:02:59
strip. We
00:03:03
don’t go into the hot high-voltage part, we will
00:03:06
make adjustments on the low-voltage
00:03:09
part.
00:03:11
So now we need to get rid of everything
00:03:15
unnecessary, first we need to desolder this whole
00:03:19
wiring harness
00:03:22
and all the inductor capacitors, these
00:03:26
resistors are
00:03:29
12 volt 5 volt 3 volt
00:03:33
Lines, completely desolder everything now I will
00:03:36
desolder it partially then I will show you how it
00:03:38
should work out
00:03:42
like this, I dropped out
00:03:44
the parts that are interfering with us, this is a bunch of it
00:03:48
turned out,
00:03:51
plus or minus, we could also desolder
00:03:54
this
00:03:56
lm339 microcircuit We won’t need it anymore either.
00:03:59
This whole part could have been
00:04:01
desoldered. I simply
00:04:04
don’t need these parts, I’m too lazy to desolder them,
00:04:06
they won’t interfere; you can just
00:04:09
desolder the electrolytes so they do
00:04:12
n’t interfere with work, that’s
00:04:15
all. We don’t need to leave
00:04:19
three diode assemblies here yet. it was
00:04:24
under 5 volts, 12 volts and 3
00:04:28
volts here
00:04:30
30 amperes 40 Volts 10 amperes 100 Volts and
00:04:36
20 amperes 45 Volts from these three We
00:04:41
only need this 10 amperes 100 Volts there should
00:04:44
be a
00:04:46
voltage of at least a hundred, better even
00:04:49
200 Volts
00:04:51
that is these 40 volt assemblies,
00:04:54
although they have more current, are not suitable for us,
00:04:57
that is, I will now unscrew them,
00:05:06
remove them from here
00:05:18
and leave them in the same place that was
00:05:23
even in the same position,
00:05:26
this diode assembly, which was 12V each,
00:05:31
so we also remove the side they on mine, you
00:05:34
won’t need it anymore
00:05:36
with a radiator for now, too, to the side.
00:05:41
So I also wanted to say something important. I
00:05:44
don’t know how to show it on the camera. It
00:05:47
will be visible or not visible, most likely it won’t be visible,
00:05:51
but there are two electrolytic capacitors in the bases of the transistors;
00:05:55
they are if the
00:05:58
unit is already old usually they no longer
00:06:02
dry out, they are large and it is advisable to
00:06:06
replace them because of this the unit may not
00:06:09
work well just for these two small
00:06:11
capacitors, they usually stand there
00:06:14
at 50 volts and can be from 1 to 10
00:06:18
microfarads, you can put anything from
00:06:22
one to ten microfarads nothing It
00:06:23
won’t be terrible if you install not
00:06:27
exactly the one that was there and
00:06:30
I’ll show them to you. Then
00:06:34
So now I’ll do this, I’ll get these
00:06:38
electrolytes, replace them then we’ll continue,
00:06:47
I somehow unsoldered these two
00:06:50
capacitors here 50 volts 10
00:06:53
microfarads, there’s
00:06:55
no way I can get to them I decided, well, I
00:06:58
took away the
00:06:59
transformer pigtail itself, they
00:07:02
desoldered it, just desoldered the legs, bent them to the
00:07:05
side, here they are installed
00:07:10
here, instead of them, I will put them
00:07:15
with low resistance, there must be
00:07:17
capacitors,
00:07:20
the word esr must be written, preferably 105
00:07:23
degrees, so I have 4.7 microfarads
00:07:26
and 50 volts Let's check these
00:07:32
capacitors that were on the
00:07:37
tester, let's see
00:07:40
esr 1 and 5 Ohms, this is still acceptable,
00:07:45
but it's better to replace it
00:07:49
like this, I soldered it back, I
00:07:55
put the new capacitors back in place, put the transformer back in its place,
00:07:58
now we'll continue to
00:08:02
assemble the
00:08:04
input line, which means we'll redo it like
00:08:08
this
00:08:11
I’ll attach the diagram
00:08:16
if anyone needs it, look at
00:08:22
it, now we’ll install a
00:08:27
radiator with a diode with a Schottky diode in place. But
00:08:33
I’ll also install a crank here for it.
00:08:36
I have an
00:08:41
l7812 stabilizer. The switching diagram is also here,
00:08:46
I’ll put it right on the radiator too
00:08:49
so it’s convenient
00:08:52
and install it it is needed here for what purpose, to
00:08:57
connect a
00:09:00
Volt ammeter and to connect a
00:09:03
cooler,
00:09:07
since from this block we have a duty transformer coming out of this unit,
00:09:12
here it is, the duty transformer,
00:09:14
here it is, the main voltage here is 5 Volts, the
00:09:20
reference voltage comes from this,
00:09:23
and the second voltage to the power supply of the PWM
00:09:27
controller goes through this this one if
00:09:30
you can see A
00:09:31
small diode, well,
00:09:36
there can be a voltage from 8 to 30
00:09:40
volts
00:09:42
Well, I’ll install
00:09:44
a stabilizer right away so that I don’t have to suffer later,
00:09:48
if there is voltage there, let’s say there’s
00:09:51
17 volts there, then that’s obviously a lot for a
00:09:56
cooler so that later I don’t have to split hairs, but
00:10:00
I install this one right away stabilizer
00:10:01
if you don’t have one or you have a
00:10:08
second voltage coming out The supply voltage there is around
00:10:14
12-14 volts then it’s not needed so I’ll
00:10:18
install
00:10:23
a stabilizer then you’ll need to wind up all the extra windings from this
00:10:27
inductor that we desoldered from this
00:10:30
block,
00:10:31
that is,
00:10:35
here there was a double 5 volt thick
00:10:38
Another minus 5 minus 12
00:10:42
We don’t need all this anymore I’ll leave only the winding
00:10:45
that was 12 volts
00:10:49
I won’t rewind anything I think
00:10:52
8 amperes will be enough now I’ll
00:10:57
unwind all the excess
00:10:59
then we’ll collect it
00:11:03
so I soldered it in place The
00:11:11
joke diode installed
00:11:15
the stabilizer while I didn’t connect it anywhere,
00:11:18
then I’ll connect it to the
00:11:21
voltage of the control room, I’ll show you where
00:11:24
I soldered
00:11:28
the radiator back, now we need what we need, now we
00:11:31
need to return it back
00:11:35
to the line plus 12 volts.
00:11:39
Here it is, that is,
00:11:45
here I have it,
00:11:48
install this inductor from which
00:11:52
I’ve already wound up the extra windings, leaving
00:11:57
only one that was at plus 12
00:12:01
volts, I’ll install it back
00:12:06
here
00:12:09
[music]
00:12:10
so
00:12:18
I’ll install it then I’ll need to
00:12:22
install an electrolytic capacitor
00:12:24
on the capacitor that was in it 16
00:12:28
Volts
00:12:30
1000 microfarads will no longer work, we
00:12:33
need at least 35 Volt, here I have
00:12:36
a capacitor of
00:12:37
1000 microfarads 35 Volts
00:12:41
because the voltage in the power supply
00:12:46
will now be about 25 Volts
00:12:50
and we also need to install a
00:12:53
load resistor, we
00:12:58
need to take it Well,
00:13:01
preferably a two-watt one with a
00:13:04
nominal value Well, this one I have is
00:13:09
460 ohms, but it’s better to have a smaller one somewhere
00:13:13
390 it will be just right I do
00:13:17
n’t have one right now Well, this will also work,
00:13:20
now we solder it all to the line
00:13:23
plus 12 volts, the former line plus 12 volts, this is how
00:13:29
I assembled it, which means the
00:13:32
output line, that is, after
00:13:36
the transformer we have a Schottky diode, then
00:13:39
a choke, then an
00:13:43
electrolytic condensate
00:13:44
smoothing here I had
00:13:47
another intermediate
00:13:49
inductor like this, I put it back, I put
00:13:51
another capacitor in. Well, in principle,
00:13:54
one electrolyte is enough, I decided
00:13:57
to put two
00:14:00
and a load resistor like this with the output
00:14:04
line.
00:14:05
That is, if you look at this diagram with
00:14:08
this part We're done
00:14:12
Now we will work directly with
00:14:16
our
00:14:18
tl494 controller or to 75 0 as in my case,
00:14:29
so the first thing we need to do is
00:14:33
make our power supply
00:14:36
turn on automatically.
00:14:40
To do this, we need to find the fourth
00:14:42
leg of the PWM controller, many of the PWM
00:14:45
controllers are considered here, you
00:14:48
can see there is no there is such a slot at
00:14:52
the bottom and from left to right 1 2 3 4 5 6 7 8
00:14:59
further 9 10 11 12 13 14 15 16 here
00:15:04
it turns out we need to find the fourth
00:15:07
leg and plant it on the ground 1 2 3 Here
00:15:12
it is 4th leg
00:15:17
separate from it plant it on the ground
00:15:21
see where it goes it goes and should
00:15:25
come
00:15:28
to the resistor and zener diode, here
00:15:33
the resistor and zener diode
00:15:36
need to be desoldered too. So
00:15:41
we put the fourth leg on the ground,
00:15:46
then what we do is we need to find the
00:15:50
sixteenth leg as well. It should not
00:15:53
be connected to anything at all. It
00:15:57
should also be
00:15:59
on the Earth.
00:16:02
there it is here, here it is 16 leg
00:16:06
I have some kind of resistor here, we
00:16:10
remove it here,
00:16:12
we remove another resistor here too, we remove it and
00:16:30
I already have it. This is the path that goes to the ground, but for some reason it is broken here, so I’ll just close it here and
00:16:33
I’ll put everything on the ground 16 the leg should be
00:16:38
on the ground there shouldn’t be anything hanging on it
00:16:41
then 15 the leg of the PWM controller it is
00:16:44
soldered together with the 13 and 14 legs you need to 15
00:16:51
separate the leg from 13 and 14 pull it out. It also
00:16:55
shouldn’t touch the 13 14 leg or
00:16:59
cut it off Somehow, very carefully,
00:17:01
or I just pulled it
00:17:06
out here, but in this way you can break
00:17:09
the leg,
00:17:10
but I will do it this way now, I will
00:17:15
do it all,
00:17:18
then I will show you what to do next, I
00:17:23
put a jumper between the 16th leg on
00:17:27
the ground, the
00:17:28
fourth leg is also on the ground, here I am
00:17:32
found
00:17:35
Well, now to make an
00:17:38
adjustable voltage adjustment
00:17:42
we need to find a resistor that
00:17:46
is located between
00:17:48
13 14 and 2 legs of our microcircuit, here it is
00:17:55
here, I have it,
00:17:58
it is usually always close. This
00:18:01
resistor is usually 47 kilo-ohms
00:18:08
on almost all the blocks that I
00:18:11
have seen it was
00:18:17
marked r27 on the board. Well, I don’t know how it will be here,
00:18:22
but the fact is that it is between 13 14 2
00:18:26
legs, we need to unsolder this resistor
00:18:30
and in its place install a variable
00:18:34
resistor at 5 ohms, this
00:18:36
means this resistor, how do we solder
00:18:41
this leg
00:18:44
to this ground leg on the
00:18:48
second leg of the
00:18:51
microcircuit and this leg on the 13 14
00:18:55
leg of the microcircuit,
00:18:57
but in order not to pull a bunch of extra wires,
00:19:01
I will make
00:19:06
two resistors at once, this resistor 2
00:19:09
will be responsible for adjusting the current, we have it
00:19:13
for 10 kilo-ohms, we will also need
00:19:16
this one to the ground and this pin is on 13 14
00:19:21
And this one is already Central, I’ll show you where next.
00:19:26
So, now we’ll solder
00:19:33
it like I said, I soldered off the resistor
00:19:36
between
00:19:38
13 14 2 legs, I have it here R18
00:19:42
But usually they are like I said p47
00:19:47
So now for this in place of this
00:19:49
resistor we will solder this
00:19:52
variable resistor for 5 kilo-ohms.
00:19:55
The central one with its 2nd leg, with this leg
00:20:00
on the left, with this leg to 13 14 And the right
00:20:03
leg to the ground. So I immediately 10
00:20:08
kilo-ohms and threw the same ground to this
00:20:12
wire and at 13 14 I did this then
00:20:16
We will also solder the Central one to regulate the
00:20:19
current,
00:20:20
so now we will solder this resistor and, in
00:20:25
principle, to regulate the voltage, we
00:20:28
will continue to adjust the
00:20:30
flow,
00:20:33
so I soldered our resistor,
00:20:36
this is how it turned out
00:20:39
Earth 2 13 14 and so on we will do the
00:20:45
current adjustment
00:20:48
so that we get the adjustment
00:20:50
flow, we need this pigtail, the
00:20:53
central
00:20:57
midpoint of the transformer. Here it
00:21:00
comes out here, cut it
00:21:07
and install a Shunt on it. That is, I have
00:21:12
here, you see, from the pigtail there are two
00:21:16
such jumpers here to the negative bus, I have
00:21:20
these jumpers, I have them. Just you
00:21:24
and him instead of this jumper I will already
00:21:28
install
00:21:30
this wire here is the Volt ammeter
00:21:34
so as not to solder the Jester, do not
00:21:37
solder anything here already in these Chinese
00:21:39
Volt ammeters the Shunt is built in, which
00:21:43
means we solder the
00:21:48
black one closer to the pigtails the black wire the
00:21:51
red wire is closer to the output
00:21:56
so
00:21:58
but I have these jumpers here there
00:22:01
may be a block of you here I found I have
00:22:04
such a scarf there is a
00:22:07
pigtail here and here there is a solid 1 tire that goes
00:22:12
that is You see here I have already
00:22:14
started to do something with it something is wrong with it I
00:22:17
haven’t finished it so I see I
00:22:21
simply cut this entire
00:22:23
bus, so it went here and here I
00:22:26
also cut it off And I also cut it off here, that is, it
00:22:30
should be in this place. The Shunt is installed,
00:22:35
roughly speaking, if you look at this board, the
00:22:46
Shunt should be installed in this way,
00:22:52
that is, like this
00:22:54
up to the pigtail and after the pigtail before the cut and
00:22:59
after
00:23:01
also
00:23:03
closer to the box of the transformer near the
00:23:07
braid itself, well, where we will insert it, I will have
00:23:13
this wire standing here in one place. And from 2, where the second
00:23:18
hole is, I will need to
00:23:20
bring out another wire to
00:23:24
limit for adjusting the
00:23:27
maximum current limit,
00:23:30
so now I will solder these wires and
00:23:34
bring out this wire
00:23:38
so that after that we will need to
00:23:43
solder
00:23:50
another ordinary resistor with a
00:23:54
nominal value of 5 to 10 kilo-ohms on this resistor here on the central leg 78
00:24:00
kiloohm Well, it doesn’t matter much difference it wo
00:24:04
n’t play
00:24:07
like that and after this resistor
00:24:11
we’ll also solder the wires here and
00:24:15
then I’ll show how these wires
00:24:18
will be connected
00:24:21
so I soldered it, I mean this wire I
00:24:25
unsoldered these jumpers that were
00:24:29
soldered the wire also soldered the wire from the
00:24:33
pigtail here solder only the
00:24:36
limiting resistor,
00:24:38
the resistor that limits the
00:24:40
maximum current of
00:24:45
this device, I also soldered the
00:24:48
stabilizer, found it here. Where the voltage comes out,
00:24:54
I’ll tell you from the pinout, the first leg of the
00:24:58
stabilizer is the input. The
00:25:02
central leg is the ground and the third leg
00:25:05
is the output. I brought it here, the
00:25:08
cooler will be connected here, and here it is.
00:25:13
this Chinese
00:25:17
meter
00:25:19
also soldered the resistance here,
00:25:23
I have 47 kilo-ohms, I think there will be
00:25:26
enough wiring, now I’ll put on some
00:25:29
heat shrink so that it’s neat,
00:25:32
and then we’ll need to connect it all
00:25:37
to leg 15, that is, solder
00:25:43
the resistor here, put the resistor here, you
00:25:46
need to select it or put a
00:25:49
variable one a resistor for one kilo-ohm and
00:25:52
start small there somewhere, set it
00:25:56
somewhere at 100 to 150 200, but I’ll put a
00:25:59
regular resistor at 250 ohms.
00:26:03
Approximately this will
00:26:05
limit the current strength to about 8-9 amperes,
00:26:09
I’ve already tried it. I know, I
00:26:14
’ll solder it here this resistor and all this
00:26:18
should be soldered to the 15th leg, another
00:26:24
15th leg between 15 and 3rd leg, more precisely, you
00:26:29
need to make an RC chain, that is, the 15th
00:26:34
leg still needs to solder a resistor. Well,
00:26:39
the resistor also needs to be selected. But usually
00:26:42
there is from 20 to 100 Ohms, also on the 15th leg
00:26:49
and the second
00:26:52
to the second leg is an
00:26:54
ordinary
00:26:57
ceramic capacitor, but I had a
00:26:59
Soviet Capacitor lying around here. But if you take
00:27:02
ordinary capacitors like this, then
00:27:05
104 will be written on it;
00:27:11
we solder this capacitor to the third leg, that is, between 15 and 3 legs of the
00:27:15
RC the circuit should be
00:27:19
like this and that all this is on one leg. Don’t hang it up,
00:27:22
I’ll bring out another such wire and I’ll twist
00:27:26
this whole place to this wire like this
00:27:30
and I’ll solder the RC directly
00:27:35
on the controller itself;
00:27:40
I’ll solder everything in place and solder this
00:27:44
wire. The central one is here.
00:27:48
connected to the 15th leg, here is the wiring from the
00:27:53
15th leg, connected here, the resistor is
00:27:57
only limiting, it limits the
00:28:00
maximum current strength,
00:28:03
it goes to the transformer braid, also made an
00:28:07
RC circuit, here is the resistor, capacitor on the
00:28:11
third leg, connected the leads,
00:28:16
connected
00:28:18
the stabilizer, here is the wire from it for now
00:28:22
brought out for the operation of the ammeter Also
00:28:25
needed here will connect the cooler Well, for now, without
00:28:28
a cooler, I’ll
00:28:30
try, so to speak, I’ll do a trial, so to speak, the
00:28:33
first turn on of nothing I hope everything won’t
00:28:38
explode, everything will be fine
00:28:40
and at this point the alteration can be considered
00:28:43
completed, then
00:28:46
we’ll pack it all into the case Whoever likes it as you
00:28:48
like
00:28:53
Okay now We’ll try to do the
00:28:57
first turn on, the first turn on will
00:28:59
definitely be done Via a safety
00:29:03
lamp, that is, in a break in some wire,
00:29:06
or instead of a fuse, you need to
00:29:09
install an incandescent lamp with a power of
00:29:13
Well, at 60
00:29:18
So now I’m connecting and We’ll
00:29:20
try this way I connected the network
00:29:23
wires like this, I just tied it up a little, I’m just
00:29:26
violating safety precautions a little Well, it’s
00:29:31
advisable for you to do everything carefully and this is
00:29:34
not the first time I’ve done insulation.
00:29:37
I think nothing bad will happen and so
00:29:40
we do the first switching on. We place bets whether it will
00:29:43
go off or not, turn on the
00:29:45
network
00:29:50
and the light came on and went out great, so
00:29:55
the regulators were turned off
00:29:58
to zero on the left side, we try to
00:30:00
slowly add, we
00:30:04
add
00:30:07
voltage, it is adjusted
00:30:16
15 16 17
00:30:25
24
00:30:28
3 9 volts 24 volts
00:30:33
maximum voltage is excellent,
00:30:43
so now let’s
00:30:46
connect the load, connect the lamp, an
00:30:51
ordinary incandescent lamp like this,
00:30:55
connect it, let’s see
00:30:58
how it behaves,
00:31:11
that’s great
00:31:13
[music]
00:31:19
one thin thread is disconnected
00:31:23
0 3 amperes only consumption, the
00:31:29
current limitation also works, you can see
00:31:33
that the
00:31:34
current regulator works
00:31:36
current limitation
00:31:45
So
00:31:48
I've run out of memory on my phone,
00:31:51
so let's continue, let's try to
00:31:53
connect more voltage, more current 5
00:31:57
turn on
00:31:59
everything is fine, let's try to use the
00:32:02
second thread You
00:32:11
see 06 amperes,
00:32:18
the light bulb is just starting to flare up.
00:32:20
It's inconvenient for me. Now I'll take some kind of
00:32:24
crocodile clip that's more convenient.
00:32:33
There's nothing like that at hand. I’ll take the crocodile and
00:32:38
throw it here
00:32:41
and
00:32:42
I’ll keep it here, look
00:32:45
[music]
00:32:49
So it’s not like
00:32:57
that 06 Ampere
00:33:00
I don’t know Whether you can see it or not Let’s
00:33:04
probably do it like this
00:33:06
06 ampere the voltage sank I add
00:33:10
current
00:33:11
1.3 1.4 parallel to this light bulb my
00:33:16
safety lamp lights up and won’t let me
00:33:18
raise it anymore You see, I add current automatically, it
00:33:21
resets because there is a lot of
00:33:23
consumption.
00:33:26
Well, that’s actually all. The whole alteration of the
00:33:30
current, look, I’m removing it to zero, I’m making a
00:33:35
short circuit
00:33:37
to zero, that is, the limitation only
00:33:40
works, I’ll add a little bit, I’ll make it
00:33:43
short
00:33:45
04 amperes, I’ll also do it a little bit, I’ll add it,
00:33:49
I’ll do it short
00:33:50
09 amperes all restrictions only work
00:33:54
voltage regulation works
00:33:58
So now
00:33:59
we pack the whole thing into a case Well, in the
00:34:04
case someone already has someone who wants it
00:34:08
and
00:34:09
put it in. If something was
00:34:13
not clear then
00:34:16
write or
00:34:19
look there is a channel called repair
00:34:24
an amateur, he makes blocks exactly the same way
00:34:28
I basically do everything Well, I watched almost everything from
00:34:32
him
00:34:35
That is, he has all the videos in great
00:34:39
detail, everything is chewed up in great detail if I
00:34:41
don’t understand something you can look at it
00:34:44
Bye everyone If you liked the video Like it and
00:34:48
subscribe to the channel Bye

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подробное видео о переделке компьютерного блока питания в зарядное устройство с регулировкой напряжения и тока ( лабораторный блок питания) схема переделки https://dzen.ru/a/ZYyWUioEzhElPAdo?share_to=link

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