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Russian
00:00:03
[Music]00:00:24
do00:00:27
[Music]00:00:59
bentley motors limited is a british00:01:01
manufacturer and marketer of luxury cars00:01:03
and suvs and a subsidiary of the00:01:05
volkswagen group since 1998 and00:01:08
consolidated under volkswagen premium00:01:10
brand arm audi since 202200:01:14
today most bentley models are assembled00:01:16
at the company's crew factory with a00:01:18
small number assembled at volkswagen's00:01:20
dressing factory germany and with bodies00:01:22
for the continental manufactured in00:01:24
sweka and for the bentley bentiga00:01:26
manufactured at the volkswagen00:01:28
bratislava plant00:01:31
the bentley brand began in 1919 and was00:01:33
purchased by rolls royce in the early00:01:35
1930s at the beginning of 2003 bmw bob00:01:39
bentley all modern-day bentley vehicles00:01:41
are produced at the crew england00:01:43
facility every bentley car suv is00:01:45
hand-built by trained artisans from the00:01:48
engine to the upholstery every piece of00:01:50
a bentley vehicle is designed right at00:01:52
the england facility by specific00:01:53
individuals some of the parts may even00:01:56
be signed by the craftsperson who put it00:01:58
into place00:02:00
as one can imagine this hand crafted00:02:02
process takes a significant amount of00:02:04
time a bentley continental gt2 tour car00:02:07
takes approximately 150 hours to build00:02:10
while a bentley arnage four-door sedan00:02:12
takes about 400 hours that's what makes00:02:14
a bentley vehicle so impeccable and00:02:16
expensive if you are interested in00:02:18
buying a bentley you can even visit the00:02:20
factory to handpick the materials that00:02:22
you'd like in your new bentley car suv00:02:28
both relaxing and exhilarating a bentley00:02:30
represents an intensely personal journey00:02:33
for the driver it means entering a world00:02:35
of luxurious high performance for the00:02:37
brand it represents the skills passion00:02:40
and pride of bentley people00:02:42
their craftsmanship is evident00:02:43
throughout right down to the initials00:02:45
carefully etched into the upholstery00:02:47
inside every car an individual hallmark00:02:49
of absolute quality00:02:52
[Music]00:03:38
the factory produces the engine from00:03:40
scratch starting from this rather00:03:42
unassuming block it takes 30 engineers00:03:45
over 12 hours to build one engine00:03:47
every engine comes with a plaque00:03:49
engraved by the lead engineer who built00:03:51
it you'd be proud to if you built one of00:03:53
those beasts00:03:55
[Applause]00:04:08
expected00:04:10
[Music]00:04:21
[Music]00:04:25
[Applause]00:04:35
yes00:04:37
[Music]00:04:56
um00:04:58
[Applause]00:05:14
[Applause]00:05:32
[Applause]00:05:35
once a week an engine undergoes a full00:05:37
audit test running the engine at speeds00:05:39
up to 6000 revolutions per minute00:06:18
bye00:06:54
so00:07:11
so00:07:18
at least kim's lane factory has a rich00:07:20
history of engine production producing00:07:22
around 26 000 merlin engines between00:07:24
1938 and 1945.00:07:27
the legacy is continued today with00:07:29
bentley's position as the world's00:07:31
largest producer of the w12 petrol00:07:33
engine00:07:34
however the factory is now preparing for00:07:36
an exciting new era of electrification00:07:39
bentley aims to be end-to-end carbon00:07:41
neutral by 2030 switching the entire00:07:44
model range to battery electric vehicles00:07:46
the company plans to become a global00:07:48
leader in sustainable luxury transport00:07:51
driven by a huge transformation program00:07:53
across bentley's entire manufacturing00:07:55
operation00:08:27
oh00:09:13
so00:09:38
at first glance the bentley continental00:09:40
gt assembly line looks similar to that00:09:42
of most other cars but some things set00:09:44
bentley's bill process support00:09:47
early in the assembly process workers00:09:49
hoist the entire wiring harness into the00:09:51
body shell as one unit the harness00:09:54
weighs about 100 pounds and moved using00:09:56
a small cream it includes nearly five00:09:59
miles of wiring 2 300 circuits and 9200:10:02
electronic control units according to00:10:05
the documentary workers have nine00:10:07
minutes to route wires and plug00:10:08
everything in before the car moves on to00:10:10
the next station00:10:12
a ceiling mounted conveyor carries the00:10:14
car from station to station where00:10:16
various components are added all running00:10:19
gear including the engine transmission00:10:21
axles and suspension is married to the00:10:24
body at once00:10:26
the 6.0 liter twin turbocharged w1200:10:29
engine depicted here makes00:10:31
horsepower and 664 pound-feet of torque00:10:34
which gets a bentley continental gt00:10:36
coupe from 0 to 60 miles per hour in 3.600:10:40
seconds and onto a top speed of 20700:10:42
miles per hour a 4.0 liter twin turbo v800:10:46
is also available and a hybrid00:10:47
powertrain is likely to follow soon00:10:51
away from the assembly line bentley00:10:53
employs 500 people just to make leather00:10:55
upholstery for his cars each bentley00:10:57
continental gt coupe uses the heights of00:11:00
up to 12 european bulls and they're all00:11:02
hand inspected for quality machines cut00:11:04
out the leather pieces but humans sew00:11:06
them together wood trim gets similar00:11:08
attention to detail veneers are mirror00:11:11
matched so that everything looks a00:11:12
single piece of wood00:11:15
bentley recently announced plans to shed00:11:17
1 000 jobs or about 25 of its workforce00:11:21
the news came shortly before crew ended00:11:23
production of the flagship bentley00:11:25
mulsanne sedan the factory will continue00:11:28
to build the bentley continental gt the00:11:30
related flying spur sedan and the00:11:32
bentley bentega suv with an electric00:11:34
model expected in 202600:11:51
great00:12:15
every car undergoes a 500 to 650 point00:12:18
checklist before final sign off00:12:20
dependent on options00:12:34
[Music]00:12:44
so00:13:01
so00:13:14
more than 3 700 employees work in the00:13:16
factory most of whom are from the local00:13:18
area many of the employees have direct00:13:21
relatives who work or have worked in the00:13:23
crew factory00:13:25
[Music]00:13:48
this is the bentley mulsanne bentley's00:13:50
flagship luxury vehicle full of all the00:13:52
handcrafted wood and hand-stitched00:13:54
leather you'd expect on a top-end car00:13:56
with a price tag clocking in at over 36000:13:59
000.00:14:01
it takes 400 hours to produce just one00:14:03
mulsanne from start to finish a process00:14:06
that includes hand building the w1200:14:08
engine over 5800 spot welds in the body00:14:11
work mostly done by hand and 150 hours00:14:14
of hand stitching the leather interior00:14:17
the cars start out in this rather00:14:19
unassuming skeletal form it's in the00:14:21
body in white facility where all the00:14:23
welding for bentley's cars are performed00:14:25
[Music]00:14:49
so00:14:59
[Music]00:15:13
[Music]00:15:29
[Music]00:15:47
so00:15:55
[Music]00:16:17
[Music]00:16:40
[Music]00:16:59
[Music]00:17:09
so00:17:10
[Music]00:17:31
[Music]00:17:36
so00:17:40
[Music]00:18:04
so00:18:19
so00:18:36
[Music]00:18:42
[Music]00:18:43
color is as individual as the customer00:18:45
who specifies it if none of the 8800:18:48
colors in bentley's extended palette00:18:49
reflects the personality of the owner00:18:51
they create their own00:18:53
matching paint to customers treasured00:18:55
item is a painstaking process and the00:18:57
application process is no less so00:19:00
each car is corrosion proof before the00:19:02
primer and top coat are applied00:19:05
the curvature of the body means paint00:19:07
must be applied in different depths to00:19:08
appear even which is why each one is00:19:10
hand sprayed with color00:19:12
when slackered each car is fine sanded00:19:15
before being polished with lamps wool00:19:16
for 12 hours to achieve an appearance so00:19:19
reflective it's termed the bentley00:19:20
mirror finish00:19:27
[Music]00:19:42
so00:19:56
so00:20:10
so00:20:25
[Music]00:20:39
so00:20:51
[Music]00:21:24
[Music]00:21:38
[Music]00:22:01
so00:22:15
uh00:22:21
[Music]00:22:29
[Music]00:22:33
so00:22:48
[Music]00:23:13
opening the door of a bentley can reveal00:23:15
the indulgent permanence of sustainable00:23:17
wood with the foundation of solid walnut00:23:20
cherry or oak visibly running through00:23:22
the dashboard and overlaid with the00:23:23
choice of many different veneers00:23:26
the story of this wood does not begin in00:23:28
crew but in every corner of the world00:23:30
where exotic trees grow for up to 20000:23:32
years before being harvested00:23:34
after the root barrel has been steamed00:23:36
and finely sliced into 0.6 millimeters00:23:39
thick bundles of veneer bentley venue00:23:41
experts travel to wherever it may be to00:23:43
check every inch a process that takes00:23:45
two days00:23:47
the final selection process occurs a00:23:49
crew when the venue is chosen by the00:23:51
craftsperson who will transform it only00:23:54
the most highly figured areas of any are00:23:56
chosen before being near matched and00:23:58
applied to the substrate00:24:00
after sanding to create a smooth surface00:24:02
each part is lacquered before being00:24:04
cured for 72 hours when cured it is00:24:06
sanded and polished again before being00:24:08
fitted to the car00:24:52
so00:25:07
shall we definitely00:25:24
yes00:26:01
so00:26:16
so00:26:34
a few specialists spend eight hours per00:26:36
car smoothing down part of a protruding00:26:38
weld by a fifth of a millimeter using00:26:40
hand tools a machine could do the same00:26:42
job but would not give a surface finish00:26:44
that was perfect the company argues some00:26:47
deadly owners at least would notice the00:26:49
difference00:26:51
but as well as the sort of manual labor00:26:53
that recalls the bygone age the00:26:55
company's production methods also00:26:56
feature technology that would not look00:26:58
out of place in an advanced aerospace00:27:00
plant00:27:02
bentley's cars would never have gained00:27:04
their global reputation for excellence00:27:06
but for computer-aided mathematical00:27:08
modeling precision cutting machines and00:27:10
advances in engineered materials00:27:12
including alloys of steel and aluminium00:27:14
so far bentley has managed to avoid any00:27:16
repercussions from the scandal00:27:18
surrounding volkswagen the german00:27:20
automotive giant that has owned it since00:27:22
1998. volkswagen admitted in 2015 that00:27:25
it had installed defeat devices on up to00:27:27
11 meters diesel cars as a way to00:27:29
falsify exhaust emissions readings00:27:33
cleaning up the damage from the ruse00:27:35
could cost vw more than 12 billion00:27:37
pounds in legal costs and product00:27:38
modifications as well as denting the00:27:41
reputation of a brand previously00:27:43
regarded as a paragon of german00:27:44
industrial superiority the affair could00:27:46
have an impact on some of volkswagen00:27:48
subsidiaries such as bentley for00:27:50
instance by reducing the funds available00:27:52
for investment00:27:54
for the moment however bentley is00:27:56
continuing to reap rewards from00:27:58
volkswagen past largesse in providing00:28:00
finance for product development and new00:28:02
equipment00:28:04
even with the new model however bentley00:28:06
does not intend to change its emphasis00:28:08
on craft-based manufacturing techniques00:28:10
the approach helps to explain why it00:28:12
takes 400 hours to complete each of the00:28:14
company's flagship bentley mulsanne cars00:28:17
17 times longer than it takes to build00:28:19
one of volkswagen high-volume golf00:28:21
models00:28:22
bentley's growth holds clear lessons for00:28:24
other united kingdom-based manufacturers00:28:27
a strong brand in a niche market backed00:28:29
by high levels of technical skill and00:28:30
heavy investment can achieve success00:28:33
even if volumes are modest and if the00:28:35
companies can open up new markets those00:28:37
volumes can expand significantly00:29:10
[Music]00:29:15
okay00:29:23
[Music]00:29:33
[Music]00:29:41
is00:29:53
[Music]00:30:05
heights are sourced from northern europe00:30:07
where the temper climate and lack of00:30:09
barbed wire fencing means the hides are00:30:11
mostly free from the imperfections00:30:13
caused by scratches and biting insects00:30:17
nonetheless each height is checked and00:30:19
marked by hand and i before being00:30:20
precision cut of the hundreds of hours00:30:23
it takes to build a bentley many are00:30:24
dedicated to creating the sumptuous00:30:26
leather interior before additional00:30:28
options are considered00:30:30
stitched shaped and finished entirely by00:30:32
hand the completed seats doors and other00:30:35
leather accruments rivaled the quality00:30:36
of the finest furniture the contrast00:30:38
stitching alone takes anywhere between00:30:40
20 and 40 hours to complete00:30:44
a bentley craftsperson would be able to00:30:46
correctly identify whether the cross00:30:48
stitching inside of bentley is their00:30:49
work by the stitching alone to chuck you00:30:51
could find their initials etched onto00:30:53
the inside of the upholstery a mark of00:30:55
accountability and pride that is00:30:57
consistent throughout the build process00:31:00
[Music]00:31:07
so00:31:08
[Music]00:32:07
so00:32:09
[Music]00:32:16
[Music]00:32:40
the steering wheel of the mulsanne takes00:32:42
one person five hours to produce and00:32:44
includes 620 individual stitches from 1000:32:47
feet of thread00:32:54
scissors and a fork may seem like the00:32:55
most low-tech tools you could expect to00:32:57
find in a luxury car factory but they're00:32:59
tried and tested items that for years00:33:01
have allowed workers to achieve the00:33:03
quality required in bentley's leather00:33:05
components it takes roughly 150 hours to00:33:08
stitch the interior trim on the molsan00:33:10
that's a lot of needle work00:33:19
[Music]00:33:43
so00:33:57
one of the things that make bentley00:33:59
models stand out is its beautifully00:34:01
elaborate interior all this interior is00:34:03
handcrafted setting a standard for other00:34:05
luxury cars00:34:07
every wood sheet used in the car comes00:34:09
from the exact tree this is to make sure00:34:11
the pattern is uniform throughout00:34:13
moreover the leather used in the00:34:15
interior is top quality00:34:18
an interesting fact about bentley is00:34:19
that each new luxury crew takes about00:34:21
two miles of threat and nine northern00:34:23
european bull heights the person making00:34:25
each leather panel places their initials00:34:27
on the reverse side so that the auto00:34:29
manufacturer knows who is responsible00:34:31
for the selection00:34:42
[Music]00:35:25
a lot of time and effort goes into00:35:27
building bentley car models for example00:35:30
it takes around 110 hours to make a00:35:32
bentley continental gt moreover other00:35:35
models including the continental flying00:35:37
spur sedan and the bantega are built in00:35:39
around 130 hours each00:35:42
a lesser known fact about bentley is00:35:44
that its most time-consuming model to00:35:46
build is the molsan it takes about 40000:35:49
hours to build a mull sand from start to00:35:51
finish00:35:53
on average five mall sands 2600:35:56
continental flying spurs and00:35:57
continentals 31 bentegas are built in a00:36:00
day it takes about 14 hours and around00:36:03
30 engineers to build one bentley w1200:36:05
engine moreover almost five days are00:36:08
required to complete mulsanne's interior00:36:10
trim00:36:11
[Music]00:36:32
stop me00:36:49
so00:36:57
so00:37:20
foreign00:37:26
so00:37:39
so00:37:55
so00:38:09
so00:38:22
so00:39:12
[Music]00:39:18
okay cool00:39:35
oh00:39:48
and00:40:01
so00:40:42
inside the main assembly hall operate00:40:44
two lines one for the bentley bantega00:40:46
and one for bentley continental and00:40:48
bentley flying spur models here's where00:40:50
every aspect of the car comes together00:40:53
wiring looms must be connected00:40:54
dashboards must be fitted engines00:40:56
married the iconic matrix grille united00:40:59
with the front fenders wheels attached00:41:01
when screens bonded and seats inserted00:41:04
all by the 702 bentley employees who00:41:06
work in main assembly00:41:08
when all these elements and more have00:41:10
come together by hand each car is00:41:12
checked by eye for quality against a 50000:41:14
to 650 point checklist00:41:17
not all checks can take place while the00:41:19
car is stationary so each undergoes a00:41:22
four mile drive on a rolling road and 1400:41:24
miles on the cheshire roads around the00:41:26
factory when specialists listen and feel00:41:28
for sounds and vibrations to ensure the00:41:30
character is absolutely right00:41:33
to ensure the car is completely00:41:35
watertight each car is sprayed with00:41:37
1820 liters of water in a process00:41:40
referred to as the monsoon test before00:41:42
it is thoroughly checked finally each00:41:45
car is valid and checked a final time in00:41:47
the new state-of-the-art delivery center00:41:48
before it can be signed off for the00:41:50
customer00:42:07
so00:42:19
[Music]00:42:25
[Music]00:42:27
so00:42:34
um00:42:56
muscles00:43:00
oh00:43:17
like00:43:25
[Music]00:43:43
so00:44:03
so00:44:33
20 cars per week undergo a full auto00:44:35
which includes full function road test00:44:37
around 40 miles per test and a full00:44:40
interior and exterior chuck00:44:56
ah00:45:05
so00:45:25
oh00:45:35
[Music]00:45:49
okay00:45:55
[Music]00:46:11
all aspects of the cars are checked at00:46:13
every stage of production three cars are00:46:15
also selected every week and checked by00:46:17
an independent auditor00:46:53
youDescription:
Bentley Car Factory {Documentary from Manufacturing}: Production line + Assembly plant Step by Step. Making of from start to finish in England (Crewe)!🤖How it's built and made? Handmade luxury car (handcrafted by employees) 00:00 Bentley Production line 00:56 Bentley Leather production 03:39 Bentley engin manufacturing 13:26 Bentley factory tour (Crewe) 37:21 Bentley final assembly 45:27 Bentley quality testing ☑️Where is the Bentley manufactured? Located in Crewe, England and owned by Volkswagen AG since 1998, Bentley Motors remains the definitive British luxury car company, crafting the world's most desirable high performance grand tourers. ☑️Is Bentley part of Rolls Royce? From the acquisition of Bentley by Rolls-Royce, the future development of both car producers became intertwined with Bentley being dependant on the Rolls-Royce's owner. ☑️Are Bentleys still handmade? All modern-day Bentley vehicles are produced at the Crewe, England facility. Every Bentley car or SUV is hand-built by trained artisans. From the engine to the upholstery, every piece of a Bentley vehicle is designed right at the England facility by specific individuals. Is Rolls-Royce better than Bentley? If you are looking for a cheaper, smaller, and performance-oriented car that offers driving exclusivity, Bentley is the right choice for you. However, for those who are looking for a purely luxurious car that is more focused on comfort, convenience, and luxury features, the Rolls Royce is an ideal bet. Rolls-Royce Manufacturing: WATCH HERE – https://www.youtube.com/watch?v=Wp08Cj-EpVI TESLA Car factory: https://www.youtube.com/watch?v=2i9VUeS8heQ Toyota Yaris Production: https://www.youtube.com/watch?v=H5jbVn5W7mY Nissan Z Assembly: https://www.youtube.com/watch?v=IJWR_7bzLuA Mercedes Factory tour: https://www.youtube.com/watch?v=dg4ODawVELc Porsche SuperCar Manufacturing: https://www.youtube.com/watch?v=ppNo1WT3ti4 Making of BMW: https://www.youtube.com/watch?v=wnWqYOgjNkI
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